Challenge

Week 8 - Challenge 3 - Switch Bezel Design

SWITCH BEZEL

In this we create switch bezel component using given Class A surface.

For the creation of component at first we need to provide tooling axis by examining the class a surface. To this component we create 2 dummy tooling axis in YZ and ZX axis after that bisecting both we create actual tooling axis.

Fig: Dummy tooling axis 1

Fig: Dummy Tooling axis 2

Fig: Actual Tooling Axis

Creating Class B Surface

At first we have created " Bezel Rest Surface" After extracting the required surface we offset it by 3mm.

Fig: Bezel Rest Surface

Next we created "walls" in the same procedure at first we extract and extrapole the surface and then offset it by 3mm.

Fig: Walls

In the same process we create base.

Fig: Base

Now we trim surfaces with respect to each other to aquire desired shape and provide fillets similar to Class A surface to get finshed Class B surface.

Fig: Finished Class B Surface

Next we create Class C surface

By using Class A surface we generate boundary by using multi extract option and then using sweep to sweep the boudary downwards with draft angle 3 degree.

Fig: Class C Surface

Now we join both Class A and Class C surface together and then trim it with class B surface.

Fig: Surface Component

Now by using closed surface option we convert surface component to closed component.

Fig: Switch Bezel

Fig: Draft Analysis

Trees And Views

Fig: Isometric View

Fig: Front View

Fig: Side View

Fig: Top view

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