Challenge

Week 8 Worm Gear Challenge

Worm Gear

Aim

To model a worm gear system and determine strains and stresses

Procedure

  • Start a new transient structural model in ansys and import the model
  • Open the model in space claim and cut the gear in half so as to meet the academic node and element limits

  • Open this model in ansys mechanical.
  • Define a frictionless contact as shown

  • Define the joints as shown (make sure they are aligned appropriately)

  • Mesh the model with 2mm length.

  • Define the rotation around Z axis for the joint

Analysis Settings

Set the analysis settings as shown.

(set all the output controls to yes)

Set your output blocks as shown

Post Processing

Case 1:

Tabulated Results

Case

Structural Steel

Maximum Stress (MPa)

2333.8

Maximum Deformation (mm)

14.82

Elastic Strain

0.012275

Conclusion

In this project, a worm gear setup was modelled and run to determine the differences in stresses and deformation experienced.

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