Challenge

Worm Gear Analysis

AIM:

  • To perform transient structural analysis of Worm Gear and evaluate the stress and deformation results.


OBJECTIVES OF THE PROJECT:

  • To assign Structural steel for worm and wheel.
  • To define the contacts for the worm and worm wheel.
  • To define revolute joints.
  • To mesh the model.
  • To evaluate the stress, deformation and strain in the work piece.


PROCEDURE:

  • Case 1 – Structural steel
  • OPEN WORKBENCH21 > NEW PROJECT > TRANSIENT STRUCTURAL.
  • This will start a new transient structural project.
  • Rename the project as Worm wheel.
  • Go to ENGINEERING DATA > STRUCTURAL STEEL.
  • Then double click on Geometry. This will open the Spaceclaim.
  • In Space claim check the model for any dents or irregularities.
  • The geometry looks good, exit the Spaceclaim.
  • Then double click on Model. This will open Mechanical module.
  • Now, rename the geometry as Worm and Wheel.
  • Then assign Structural steel to all the parts.
  • Then go to CONTACTS > CONTACT > RENAME BASED ON DEFINITION.
  • INSERT > CONTACT > CONTACT BODIES > TARGET BODIES > TYPE = FRICTIONLESS.
  • CONNECTIONS > INSERT > JOINT > TYPE = BODY-GROUND > TYPE = REVOLUTE > SCOPE = WORM INNER SURFACE.
  • CONNECTIONS > INSERT > JOINT > TYPE = BODY-GROUND > TYPE = REVOLUTE > SCOPE = WHEEL INNER FACE.
  • This will define the Revolute Joint.
  • Now, go to MESH > DEFAULT > GENERATE MESH.
  • The mesh will be generated on the model.
  • Then go to STATIC STRUCTURAL > ANALYIS SETTINGS > NO OF STEPS = 15 > AUTO TIME STEPPING = ON > CARRY OVER TIME STEP = ON > MINIMUM TIME STEP = 0.2 > MAXIMUM TIME STEP = 0.5 > LARGE DEFLECTION = ON > WEAK SPRINGS = PROGRAM CONTROLLED > OUTPUT CONTROLS = YES.
  • Go to STATIC STRUCTURAL > INSERT > JOINT LOAD = REVOLUTE – GROUND TO WORM > TYPE = ROTATION > MAGNITUDE = TABULAR DATA.
  • Then, go to SOLUTION > INSERT > STRESS > STRAIN > DEFORMATION.
  • This will set the output results.
  • Then SOLUTION > SOLVE.

RESULTS:

LEARNING OUTCOMES:

  • To setup transient structural analysis
  • To assign material from the material library.
  • To define joint loads.
  • To define rotation for Worm and Wheel.
  • To deploy mesh on the geometry.
  • To define output results.

CONCLUSION:

  • By performing this project we conclude that the Transient analysis of Worm Wheel is performed and the stress, strain and deformation results are obtained.

MODEL LINK:

https://drive.google.com/file/d/187pJF-StlnXob2myyxIiAUHMeVb5e3Hs/view?usp=sharing

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