Challenge

Week 8 Worm Gear Challenge

Objective: To perform a transient structural analysis on a worm gear assembly.

Procedure:

Step 1: Engineering Data

  • Add Structural Steel material to the drop down list of materials.

Step 2: Geometry

  • Right click on geometry and Import the Skill_Lync_worm_gear.x_t extension file
  • Rename the Static Structural tab as Worm Gear.
  • Update the Model tab and open click Edit.

Step 3: Model and Meshing

  • Open Model and under geometry assign names according to convenience for better understanding.
  • Rename geometries as Worm and Gear.
  • Insert Mesh Size as 1mm.

Step 4: Connections

  • Contacts:- Define the contact faces between Worm and Gear properly. Change type of contact to frictionless.
  • Define a Ground to Gear Revolute Type Joint.
  • Define a Ground to Worm Revolute Type Joint.

Step 5: Setup

  • In analysis settings we are going to simulate this case in 15 steps.
  • Select all steps and switch on the large deflection in solver controls.
  • Insert Joint load as rotational type defined by tabular data with angular increments of 50 deg, second being 50 deg, and last as 750.

Results:

Equivalent stress Equivalent elastic strain Total deformation
Units MPa mm/mm mm
Worm Gear Challenge 2013.8 0.010618 7.2791
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