Week 8 - Challenge 6 - Core & Cavity Design

BACK DOOR DESIGN AIM; The aim of this project is to design the back door of a car from the given styling surface by following the design rules and regulations. OBJECTIVE The main objective of the project is to design the back door of a car by following the industrial standards, and create the inner panel and also…

ROOF DESIGN AIM; The aim of the project is to design a roof of a car using the given master sections and datas. OBJECTIVE The objective of the project is to design a car roof with essential flanges and reinforcement like ditch area, front roof rail, bow roofs , rear roof rail and central roof rails for the styling…

FENDER DESIGN AIM ; The aim of the project is to design the front fender of a car using NX CAD software by following the design consideration as per the industrial standards. OBJECTIVE The objective of the project is to design the drip area , sill mount area ,  , and design the bumoer mount and A- pillar mount region…

FENDER WHEEL ARCH  AIM ; The aim of the challenge is to calculate the wheel arc area using siemens NX CAD and to check whether it is satisfying the european standards or not. INTRODUCTION WHEEL ARCH  The wheel arch is the semicircular part positioned above the wheel of a vehicle . The design of the wheel…

SECTION MODULUS CALCULATIONS AND OPTIMIZATIONS AIM ; To find the section modulus of the hood designed and optimization to improve the overall section modulus. INTRODUCTION SECTION MODULUS Section modulus is a direct measure of strength of any sectional area of an object about a reference axis Strength is nothing but…

HOOD DESIGN AIM ; The aim of the project is to design the hood or bonet of the passenger car by using the given master section by considering the design parrameters OBJECTIVE  The main objective of the project is to design the hood of a passenger car by using the master section , and also we want to follow the design consideration…

 AUTOMOTIVE BACK DOOR WIRING HARNESS ROUTING IN CATIA V5 AIM ; The aim of the project is to route the wiring harness on given automotive back door  and prepare flatten view drawing using Catia V5. OBJECTIVE The obejective of the project is to route the wiring harness in the given backdoor  and then create the flattened…

UNDER-BODY COATING  Under body coatings are those coating which are used to prevent car bodies aganist rust and the corrosions. this is not only required in the mansoon season but in hot and humid climatic conditions. seals on the undebelly parts have gotten a lot tighter and more effective at keeping out dust and moisture…

BENCHMARKING Benchmarking in the automobile industry involves a structured comparison between the similar products services or processes on dimensions of perfomance.process benchmarking of this kind can operate at different levels like; Between similar processes in the same factory or service branch Between different factories…

V16 ENGINE WIRING HARNESS ROUTING IN CATIA V5 AIM ; The aim of the project is to route the wiring harness on given engine and prepare flatten view drawing in catia V5. OBJECTIVE  The objective of the projects are first to route the wiring harness in the given v16 engine and then create the flattened view of the routing…

AIM ; To flatten the wire harness assembly completed in week 4 assignment and create flattened view on drawing. OBJECTIVE To flatten the wireing harness assembly completed in previous week 4 challenges and arrange the wire bundle as per the layout and then place the  flattened view on a drawing sheet, also ensure…

WIRING HARNESS DESIGN  AIM;The main aim is to the connectors as per the layout given . PROCEDURE OF ROUTING AND ASSEMBLY The first step is to define all the connectors required for the routing and assembly as per the procedures. After that add all the connectors to a catalog ,here i created a new catalog named connectors…

AIM; To route the harness layout as per the given orientations in the electrical workbench, and add protective covering to it   CONNECTORS USED TO ROUTE DT06-4S DT06-6S DT06-2S DT06-08SA PROCEDURE OF ROUTING First download the 3d cad data from the respective site and define the connector as electrical part. …

WIRING HARNESS ROUTING AND PACKAGING RULES  DEFINE THE CLIP AS ELECTRICAL SUPPORT USING ELECTRICAL PART DESIGN WORKBENCH  STEPS Create two points on the two sides of the p clamp as shown below creates two planes on that point and one at the base Switch to electrical part design workbench select support definition and select…

AIM; The aim is to define the given connectors and connector clip to electrical connector using electrical part design workbench. Deutsch DT06 – 08SA Tyco 174357-2 Tyco 85229-1 PROCEDURE FOR ELECTRICAL CONNECTOR DEFINITION Deutsch DT06 – 08SA Connector connection point; Create midpoint on the mating face of the connector…

DOOR TRIM PANEL AIM; To design a door trim panel of an automotive using catia v5. OBJECTIVE The main objective of the project is to create side door trim panel from the given class A surface and give attachment features to it like dog house , heat stakes, 4 way and 2 way locators, flanges , ribs for support. and finally…

QUICK RETURN MECHANISM  AIM; To create the solid body from the given 2D drawings and assembled to create the final body. First created the solid body of all individual parts seperately and assembled them to create quick return mechanism. SLIDER LINK FIXED SUPPORT SLIDING BLOCK SLIDER PIN FINAL ASSEMBLED QUICK RETURN MECHANISM…

A- PILLAR MASTERSECTION AIM ; To design A -PILLAR , from the given input mastersection and CLASS A surface. OBJECTIVE The main objective of the project is to create a solid body from the given class A surface and the master sections, and performs draft analysis in the various stage of design. TOOLING AXIS CREATION Tooling…

DOOR TRIM WITH ATTACHMENT FEATURES AIM; The aim is to design a door trim and add attachment features to it. OBJECTIVE The objective of the project is to create a solid body of door trim from the given classA surface and finally add attachment features to it, after perform draft analysis with various values of min draft…

DOOR TRIM LOWER WITH ENGINEERING FEATURES AIM; DESIGN A DOOR TRIM LOWER WITH ENGINEERING FEATURES OBJECTIVE The main objective of the project is to design a door trim lower from the given class A surface and gives engineering features like heat stakes and locators and finally performs draft analysis on it. TOOLING AXIS…

ATTACHMENT FEATURE CREATION ( RIB AND SCREW BOSS ) AIM ; To create a door handle and add attachment features to it. OBJECTIVE The objective of the project is to create a door handle from given Class A surface and then add attachment features rib and screw boss to it . After perform draft analysis on it . TOOLING AXIS CREATION …

BUMPER DESIGN AIM ; TO CREATE A SOLID BODY OF THE BUMPER FROM THE GIVEN CLASS A SURFACE. OBJECTIVE The main objective of the project is to create a bumper from the given CLASS A surface , and give thickness to it by close surface method. After tha t perform draft analysis on it. TOOLING AXIS CREATION Tooling axis…

COIN HOLDER AIM ; DESIGN A COIN HOLDER FROM GIVEN CLASS A SURFACE. OBJECTIVE To create a coin holder and perform draft analysis on both  CLASS A and final solid body.  TOOLING AXIS CREATION In this project the tooling axis is created by normal to surface  First the base surface is extracted from the…

CORE AND CAVITY DESIGN OF SWITCH BEZEL AIM ;  DESIGN  CORE AND CAVITY FOR SWITCH BEZEL OBJECTIVE The objective of this project is to create core and cavity for the switch bezel TOOLING DIRECTION CREATION The first step of the tooling axis creation is the extraction of the base surface and insert a point on the…

SWITCH BEZEL DESIGN AIM  DESIGN A SWITCH BEZEL AND ITS DRAFT ANALYSIS OBJECTIVE The objective of the project is to design a switch bezel and performs draft analysis on it. CREATION OF TOOLING DIRECTION The tooling axis is created by bisecting method . The first step is the extraction of the base surface and insert a point…

BASE BRACKET CREATION AIM ; To create solid body from a given Class A surface. TOOLING AXIS Creation of tooling axis is one of the most important procedure of a plastic product designer. Tooling axis plays a vital role in product design. PROCEDURES FOR THE TOOLING AXIS CREATION - In this project by looking the class A …