Week 8 - Challenge 5 - Core & Cavity Design

Design of the Metal Bracket Objective: To design the Metal bracket using the Siemens NX. Introduction: Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut and bent into a variety of shapes. The sheet metal application…

  Design of the Bracket Objective: To design the Sheet Metal component of the Bracket using Siemens NX and to create the flatten pattern. Introduction Sheet metal is a metal that is shaped into thin, flat pieces by hot and cold rolling industrial process. Sheet metal is one of the basic forms of metalworking and can be…

Odd Shaped Enclosure Design Objective: To design the odd shaped enclosure in Siemens NX Cad. Introduction: Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut and bent into a variety of shapes. The thickness of…

Sheet Metal Box Assembly Objective: To design the 3D model of box assembly using NX CAD. Introduction: Sheet metal is the basis of all engineering today. We can see it everywhere – from cars and machinery to house facades and furniture. To utilize sheet metal to its full extent, engineers should first know a thing…

Design of Casing: Objective: To design the sheet metal component of Casing Using NX Cad tool. Introduction: Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut and bent into a variety of shapes. The common engineering…

DESIGN OF THE BACK DOOR   Objective:  To design the back door with the help of provided styling surface and using appropriate design methodologies, and provide the necessary reinforcement and embosses. About the Back Door:           The back door or tail gate is the…

Automobile Roof Design Objective: For the given Roof Styling, Develop the essential flanges and reinforcements by providing the appropriate dimensions, find out the Section Inertia at the O-Y section and perform the draft analysis. To conduct the Curvature Study on the roof and perform the calculation to determine the…

Design of the Automotive Front Fender Aim: To design the automotive fender with the given skin data provided by styling team. Objective: To design the Drip mounting Area with the given Master Section. To design the Bumper Mounting area, Sill area, A-pillar Mounting and Splash Mountings. Fender: Fender is the US English…

 FENDER WHEELARCH AREA: The wheel arch is the semicircular part positioned above the wheel of a vehicle. It is an integrated part of a fender assembly. The wheel arch area have some standard specification to measure the clearance between the tire and fender. If the tire lies outside the fender, it does more chipping cause…

Section modulus: Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. For general design, the elastic section modulus is used, applying up to the yield point for most metals and other common materials. The elastic section modulus is defined as S = I / y, Where…

Design of the Hood   Objective: To understand the design approach and its consideration that follows the designing and developing an automobile hood to ensure the pedestrian for inner and around the vehicle. About the Hood: A car hood also referred to as a bonnet in some other countries is the hinged cover that rests…

Under Body Coating: An undercoating is the first line of defense between an automobile’s metallic underside and the elements, and all vehicles receive a coating of this stuff before rolling off the assembly line. But these OEM coatings will eventually wear-out over time, leaving oil pans, transfer cases, suspension…

Benchmarking Benchmarking is the competitive edge that allows organizations to adapt, grow, and thrive through change. In the automobile industry, Benchmarking involves a process of measuring the key business metrics and practices and comparing them. Benchmarking is defined as the process of measuring products, services,…

DESIGN AND DEVELOPMENT OF THE DOOR TRIM PANEL AIM: To design and develop vehicle door trim using Catia V5 as a tool with the given Class-A Surface as an input and also design the engineering feature with the help of the Master sections and perform the draft analysis. In the project, it consists of four parts of the door…

AIM: To create the individual part files and then create a complete assembly of those parts in the assembly workbench. Draw the 2D drawing for given flies and by use of the draft workbench. Quick Return Mechanism:                                …

Door Applique Design with Engineering Features Aim: To design the plastic component of the Door Applique and engineering feature on the Class B surface and perform the Draft analysis. Objective: Perform the Draft Analysis on the given Class-A Surface. To design the Class B and C surface of the Door Applique. Design the…

DESIGN OF SCREW BOSE AND DOG HOUSE ON THE COIN HOLDER AND DRAFT ANALYSIS.   Aim: To design the attachment features Screw house and the Dog house on the Coin holder considering the design rules and to perform the draft Analysis. Screw Bose: Screw Bose is an attachment feature used in many parts design as a point for…

RIB CREATION ON THE COIN HOLDER   Aim: To create an attachment feature Rib on the Coin Holder and consider the design rules and perform the draft analysis.   RIB: The Rib is an attachment feature for the Class-B surface to provide economical Stiffness and Strength in molded parts without increasing the wall thickness.…

Core and Cavity Design of Switch Bezel           The Report demonstrates the design of core and cavity of plastic component – Switch Bezel using the industry principle such as Parting Surface, Parting line, Tooling axis, Draft Analysis. The molds are designed using surface…

Design and Draft Analysis of Coin Holder   Aim:  To create the coin holder plastic component through the given Class-A surface and the tooling axis should be created meeting the requirements of the draft angle and at the end perform draft analysis. Objective: To maintain the proper tree structure. Geometrical…

  Design and Draft Analysis of Switch Bezel Aim: To Create the tooling axis for the given class-A surface by Bisecting method to meet the requirement of draft angle and also create a Switch Bezel component through the given Class-A Surface and perform the draft analysis on the created model to check if the model has…

Design and Draft Analysis of Base Bracket   Aim: To Create the tooling axis for the given class-A surface by Bisecting method to meet the requirement of draft angle and also create a Base Bracket Plastic component through the given Class-A Surface and perform the draft analysis on the created model to check if the…

  Draft Analysis of Fan cover   Aim:   To create the tooling axis for the given Fan Cover model to meet the requirement of draft angle and to perform the Draft analysis on the model to check if the part has provided the draft to every area of the component and it is eligible for production.   Objectives:…

            Modeling of Sunseeker Predator Yacht     Objective: In this project, the objective is to Model the Individual part of the Yacht and assembly it, by using features on SolidWorks and to create a photo-realistic model by importing CAD data and create stunning imagery in…

  SKILL-LYNC     MODELLING OF   AMERICAN CHOPPER ON SOLID WORKS.          By Durgasi Rajesh     Objective:   In this project, the objective is to Model the Individual part of American Chopper and assembly it, by using features on SolidWorks and to create…