Challenge

Week 8 - Challenge 4 - Bumper

TO DESIGN A CAR BUMPER BY USING CLASS A SURFACE 

AIM: 

    To design a car bumper Plastic component through the given Class-A surface by creating a tooling axis and draft analysis of the given surface.  

DESIGN PROCEDURE: 

    To setup the class-A surface and to creating a tooling axis   add draft angle   To create a base surface of model  To create a B-surface   To create a C-surface  To use close surface for creating a solid part model 

CLASS-A SURFACE: 

 

TOOLING AXIS: 

    Tooling axis can be classified into two methods 
  1. direct method
    For this model, to use a line at mid-point of the base of the coin holder   Due to perpendicular walls of the class A surface 

 

DRAFT ANALYSIS: 

    The Drafting analysis was performed on the class-A surface by using the Feature Draft Analysis command. 
    Using this command, the compass was set on the main tooling axis and the Draft angle was changed to 3 degrees. 

 

 

 

CREATING CLASS-B SURFACE: 

    To offset the class-A surface along 3mm for to create a B- SURFCAE.   Surface Gaps can be filled by using a fill tool and multi sectional tool  

 

B-SURFACE 

CREATING C- SURFACE: 

    To use multiple extract tool on the class A surface  The extract boundaries can be sweep at 90 degrees to the reference boundaries up to required length 

 

C-SURFACE 

SURFACE MODEL OF A CAR BUMPER: 

 

SOLID MODEL OF A CAR BUMPER: 

 

 

TREE SHOTS: 

 

 

 

 

 

CONCLUSION: 

    To use class-A surface and create Tooling axis, Draft analysis were performed. 
    The solid component was created from the surface model. 
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