Week 8 - Challenge 4 - Bumper

AIM To assemble and apply GD&T to Butterfly Valve assembly drawing. THEORY A butterfly valve is a valve that isolates or regulates the flow of a fluid. Butterfly valves are a family of quarter-turn rotational motion valves that are used in pipelines to shut-off flow. The butterfly valve is classified as a quarter-turn…

AIM  To Create CAD model of a Door Trim panel considering inputs as like in OEM and tier1 companies THEORY Tooling Axis Tooling Axis is the direction in which the mold or core and cavity opens and closes. While designing a component first thing is to define the tooling axis. By Bisecting Method Check…

AIM To Create the A-Pillar Plastic component with B Side features considering the design rules and the given master section. THEORY Tooling Axis Tooling Axis is the direction in which the mold or core and cavity opens and closes. While designing a component first thing is to define the tooling axis.  Procedure Check the…

AIM  To Create the Door Trim Lower Plastic component through the given Class-A surface. To Create the Heat Stakes and the locators considering the design rules. THEORY Tooling Axis Tooling Axis is the direction in which the mold or core and cavity opens and closes. While designing a component first…

AIM  To Create the Dog House for the Door Trim considering the design rules through the given Class-A surface. THEORY Tooling Axis Tooling Axis is the direction in which the mold or core and cavity opens and closes. While designing a component first thing is to define the tooling axis.  Procedure Check the…

 AIM To Create the rib for the Drill Handle considering the design rules To Create the Screw boss for the Drill Handle considering the design rules THEORY Tooling Axis Tooling Axis is the direction in which the mold or core and cavity opens and closes. While designing a component first thing is to define the tooling…

AIM To create the Assemblies from the given 2D drawings in Catia THEORY Quick Return Mechanism A quick return mechanism is an apparatus that converts circular motion into reciprocating motion. This mechanism is mostly used in shaping machines, slotting machines and in rotary internal combustion engines. The word quick…

AIM  To Create the Bumper Plastic component through the given Class-A surface. THEORY Bumper A bumper is a structure attached to or integrated with the front and rear ends of a motor vehicle to absorb impact in a minor collision, ideally minimizing repair costs. In other words, A bumper is a bar…

AIM  To Create the Coin Holder Plastic component through the given Class-A surface. THEORY Tooling Axis Tooling Axis is the direction in which the mold or core and cavity opens and closes. While designing a component first thing is to define the tooling axis. Procedure Check the connectivity of given Class A…

AIM  To Create the Switch Bezel Plastic component through the given Class-A surface. THEORY Tooling Axis Tooling Axis is the direction in which the mold or core and cavity opens and closes. While designing a component first thing is to define the tooling axis. Procedure Check the connectivity of given Class A…

AIM  To Create the Base Bracket Plastic component through the given Class-A surface. THEORY Tooling Axis Tooling Axis is the direction in which the mold or core and cavity opens and closes. While designing a component first thing is to define the tooling axis. Procedure Check the connectivity of given Class A…

AIM To design a back door, necessary reinforcements and embosses by using appropriate design methodologies. THEORY  Back door is the outermost part of the automobile at rear side that give access to boot space or luggage space, spare wheel etc. It is also known as Trunk, Tailgate, Dickey according to the regions. Tail…

AIM To create an assembly by developing the essential flanges for the outer roof and creating the reinforcements. To do a curvature study on the roof and perform calculations to determine the position of the Bow-roofs. To perform Draft Analysis for all the parts. THEORY Roof An automobile roof or car…

AIM To create the Drip Area for front fender as per the given master section To create Sill, Bumper, Baffle(Splash), and A-Pillar mount THEORY Fender Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well. In other words, a fender is the curved portion…

AIM To calculate the Wheel Arch gap at required points and check whether the car passes the European standard. THEORY Fender Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well. In other words, a fender is the curved portion of the…

AIM To calculate the Section Modulus from the Hood design by using the formula. THEORY Moment Of Inertia Moment of inertia also known as the angular mass or rotational inertia can be defined with respect to rotation axis, as a quantity that decides the amount of torque required for a desired angular acceleration or a property…

AIM To design Hood Outer Panel, Inner Panel and the necessary reinforcements from the given Master Section mentioned with the Design parameters explained. THEORY HOOD The hood (American English) or Bonnet (British English) is the hinged cover that rest over the engine of motor vehicles. Hoods can…

AIM To explain the concept of Bench-Marking To Suggest a suitable vehicle for Mr D.S Pughazhyendhii BENCHMARKING Benchmarking is the continuous process of measuring one’s output and/or work processes against the toughest competitors or those recognized best in the industry. Benchmarking involves a structured comparison…

AIM To carry out a system-level simulation of an all-terrain vehicle and to explain the model properties & comments on the results. THEORY All Terrain Vehicles(ATV) An all-terrain vehicle (ATV), also known as a light utility vehicle (LUV), a quad bike, or simply a quad, as defined by the…

PART 1 AIM To implement control logic of a washing machine using Stateflow as per given sequence. THEORY Washing Machine A washing machine (laundry machine, clothes washer, washer, or simply wash) is a home appliance used to wash laundry.  It is used to wash the various types…

PART 1 AIM To make a Simulink model of Doorbell using solenoid block and to observe the physical movement of the plunger.  THEORY Solenoid  A Solenoid is a device comprised of a coil of wire, the housing and a moveable plunger (armature). When an electrical current is introduced, a magnetic field forms…

AIM To expalin the concept of genetic algorithm and also explain the syntax for ga in MATLAB To write a code in MATLAB to optimise the stalagmite function and find the global maxima of the function. To plot graphs for all 3 studies and for F maximum vs no. of iterations. THEORY A genetic algorithm is…

AIM To create a Rankine Cycle Simulator using MATLAB and to calculate the state points based on user inputs To plot the corresponding T-s and h-s plots for the given set of inputs. THEORY RANKINE CYCLE                                  …

 AIM To write a function that extracts the 14 co-efficients and calculates the enthalpy, entropy and specific heats for all the species in the data file. To calculate the molecular weight of each species and display it in the command window.  To plot the Cp, Enthalpy and Entropy for the local temperature…

AIMTo write a program that solves the given Ordinary Differential Equation (ODE) that represents the equation of motion of a simple pendulum with dampingTo write a program in Matlab\Octave that will simulate the pendulum motionTHEORYOrdinary Differential Equation: An ordinary differential equation is an equation…

AIM Program in Matlab to simulate the forward kinematics of a 2R Robotic Arm and To Create an animation file of the plot animation on You tube/google drive and provide the You tube link/google drive link. THEORY Kinematics Kinematics is the study of the motion of points, objects, and groups of objects without considering…