Week 8 - Challenge 3 - Switch Bezel Design

AIM: Creating proper ejection system pins and plates runner and gate system air vents and cooling system for the mold                           

AIM: To create mold cavity for the given model STAGES: create parts in the following order  core and cavity surfaces  core block  cavity block  sliders  bolts and washers  locking mechanism cut  PROCEDURE : ASSEMBLY: In top-down assembly design, one or more features of a part are…

AIM: To create the core and cavity blocks with proper dimensions for the CPU fan case model also  to create 2 sliders for the 2 undercuts present in the model STAGES: create parts in the following order    core and cavity surfaces  core block  cavity block  slider 1 slider 2 PROCEDURE…

AIM: To create 2 sliders for the 2 undercuts present in the model  STAGES: create parts in the following order  core and cavity surfaces  core block  cavity block  sliders  bolts and washers  locking mechanism cut  PROCEDURE : ASSEMBLY: In top-down assembly design, one or more…

AIM: to create door trim panel with attachments while considering all the engineering rules and standards  CREATING LOWER SUBSTRATE :  TOOLING AXIS: The tooling axis needs to be created in order to capture most of the region/part of the surface. generally tooling axis is created perpendicular to the surface …

4 BAR QUICK RETURN MECHANISM CREATION OF FIRST PART    SECOND PART  THIRD PART FOURTH PART FIFTH PART     DRAWING 1       DRAWING 2   DRAWING 3     DRAWING 4  DRAWING 5   FINAL ASSEMBLY    FEATURE TREE       PRODUCT 2ND   …

AIM: To create closed B pillar surface using given master sketch and A surface also creating b surface features like dog house and ribs  MASTER SECTION :  master sections are the guides that are required for shaping the component after technical styling of class a surface  TOOLING AXIS :  Extract the…

AIM: To create door applique design with engineering feature   TOOLING AXIS CREATION :  the tooling axis is the direction of drawing a sheet metal where the finished component is easily ejected on a particular direction and axis.  First, create a point on the extracted surface from the class a surface and…

AIM: to create screw boss and dog house and perform draft analysis on it procedure to create DOG HOUSE DESIGN  extract the base of class a surface and offset it with part thickness as 2.5 mm draw a sketch of the rectangle and should be open from one side for dog house  using sweep with tooling direction and draft…

AIM :  to create an out featured rib on the centre console coin holder  PROCEDURE  first, extract the surface of the coin holder body    then create a positioned sketch on the surface of the extracted surface , define that sketch as the output feature    extrude the line using extrude…

AIM: to design the core and cavity of the switch panel bezel  PARTING SURFACE : A parting surface is a surface that separates the mold block into two parts – the core and the cavity. Parting surface has various types, and the common ones are horizontal parting surface, step parting surface, oblique…

AIM: create a coin holder plastic component by using a given class A surface  TOOLING AXIS :  it is the direction in which the plastic component will be ejecting  tooling axis should be selected such that there are fewer number of side cores first, extract the base plane and then create an intersection sketch…

AIM: to create  door arm rest by using given class a surface  DOOR ARMREST: it is an interior part that is generally made of thermoplastic polyurethane which is manufactured by injection moulding TOOLING AXIS : first create an intersection on the xz plane take the two inclined lines, and create two lines on those…

AIM: Creating switch bezel plastic component using a given class A surface OBJECTIVE :  To create class C and Class b Surface for the given component  to create a tooling axis for the given component  to perform draft analysis on the plastic component  TOOLING AXIS : Extract the base surface and create…

AIM : To create a base bracket using a given class-A surface GIVEN CLASS A-SURFACE   FINAL CLOSED SOLID-BODY  TOOLING AIXS : first class-A surface Is analyzed to create tooling axis direction. the reference point is created on the extracted surface new axis system is made on the reference point  the x and…

AIM: To perform draft analysis of the given fan cover using bisection method  TOOLING AXIS : it is the direction in which the tool enters the workpiece  The default direction is Vertical, which is used for standard 3-axis machining. However, it can also be a fixed angle or a continuously changing orientation.…

DESIGNING A BRACKET USING NX CAD  INTRODUCTION: Sheet metal is metal formed by an industrial process into thin, flat pieces. sheet metal is one of the fundamental forms used in metalworking  and it can be cut and bent into various shapes  FEATURES USED :  CONTOUR FLANGE: creates a base feature by extruding…

DESIGNING A SHEET METAL BRACKET  INTRODUCTION: Sheet metal is metal formed by an industrial process into thin, flat pieces. sheet metal is one of the fundamental forms used in metalworking  and it can be cut and bent into various shapes  BRACKET is is the projection from a wall that is used to carry weight,…

MAKING AN  ODD-SHAPED ENCLOSURE USING NX CAD  OBJECTIVE: TO design an odd-shaped structure using nx cad  INTRODUCTION :  Sheet metal is metal formed by an industrial process into thin, flat pieces. sheet metal is one of the fundamental forms used in metalworking  and it can be cut and bent into…

SHEET METAL DESIGNING OF A BOX ASSEMBLY OBJECTIVE  AIM: The objective of the project is to design a box assembly using the sheet metal application in nx cad software  INTRODUCTION  Sheet metal is metal formed by an industrial process into thin, flat pieces. sheet metal is one of the fundamental forms used…

DESIGNING A SHEET METAL CASING  OBJECTIVE :  The objective of the project is to design a sheet metal casing using nx cad sheet metal application also the drawing sheet should be created for the casing  INTRODUCTION :  Sheet metal is metal formed by an industrial process into thin, flat pieces. sheet…

OBJECTIVE: DESIGNING A BIW BACK DOOR OF CAR  INTRODUCTION :  the back door of the car is the rearmost part of the vehicle which gives access to the trunk space of the vehicle. the rear door also supports the reinforcement and added weights of the wiper motor, gas stay, tail lamp, and latch and striker. the back door is…

AIM: DESIGNING A CAR ROOF WITH HEAT DISTORTION AND SNOW LOAD TEST  INTRODUCTION: The roof of the car is the portion of an automobile that is placed directly above the passenger compartment, protecting the vehicle occupants from different weather conditions and external objects.  MASTER SECTION  Front roof…

AIM: DESIGNING THE FRONT FENDER OF THE  CAR IN UGNX CAD OBJECTIVE: The objective of the design is to produce a BIW of the front fender of the car with its mounting using the information provided by the styling team such as skin data, master sketch information  INTRODUCTION :  fender is the American term used for an automobile…

                      TITTLE: surface modelling of predator yacht in Solidworks.   OBJECTIVE: The objective of the course is to get an understanding of surface modelling in Solidworks for making a yacht model   INTRODUCTION: This report consists of an elaborate…

AIM: To calculate the section modulus of the hood panel and then optimizing the hood panel for better section modulus. section modulus:  Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in the design include an area for…

OBJECTIVE :  To design the inner panel of the hood or the bonnet BIW of the car, according to the given master section and the necessary design precautions. INTRODUCTION :    Hood/bonnet is the engine cover along with other parts, hinged generally to the front side of the automobile. The placement of the hood differs sometimes…

Underbody coating and its purpose. What is undercoating? Undercoating or underseal is a thick resilient coating applied to the underbody or chassis of an automobile to protect against impact damage from small stones, which would rapidly chip ordinary paint, allowing rusting to begin. Historically a…

BENCHMARKING   OBJECTIVE: SELECTING  A CAR AS PER CUSTOMER’S REQUIREMENT WITH THE HELP OF BENCHMARKING REQUIREMENTS ;   PRICE RANGE: 8 - 10  LAKHS  OCCUPANCY: 5 MEMBERS FOR DAILY COMMUTING  LONG RIDE ONCE EVERY MONTH    AVAILABLE CARS  TATA NEXON RENAULT KIGER HYUNDAI…

                                                   TITLE: DESIGN, MODELLING, ASSEMBLY AND PHOTO-REALISTIC RENDERING OF AN AMERICAN CHOPPER    OBJECTIVE: The objective…