Challenge

Week 8 - Challenge 3 - Coin Holder Design

AIM- Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.

CREATION OF TOOLING AXIS

  • Extract the base surface.
  • Centre point is drawn.
  • Axis system was inserted as reference on the centre point.

INTERSECTION OF CLASS A SURFACE

  • To create the intersection line of Class A surface, First element class A surface is taken & the second element YZ plane is taken from the axis on the centre point.

  • To vissualize the surface clearly different colors are given. So that easily the surface can be selected and can be extracted.

DRAFT ANALYSIS OF CLASS A SURFACE

  • In the Class A surface the draft angle is negligible which should be provided for the mould injection process, and As we are not authorized to change the draft angle of class A surface tooling axis is taken normal to the base surface.

CREATION OF B SURFACE

  • Extract the inner wall surfaces.

  • Side Walls, base and outer flange are extracted from class A then extrapolated and trimmed here. And the final trimmed surface is taken offset of 2.5mm.

  • Final Trim of class B surface

  • Intersection of class A & class B is taken to check distance and the position of each surface.

CLASS C SURFACE

  • Class A surface boundry creation is done first.

  • From the boundry of class A surface Class C surface is created by SWEEP command perpendicular to the Boundary as reference.

  • Final Trim of Class A,B,C.

  • Trim the bottom angular space and finally Fillets are added.

Closed part body

Final Draft Analysis of the part

Hence, Class A surface the draft angle is negligible which should be provided for the mould injection process, and As we are not authorized to change the draft angle of class A surface tooling axis is taken normal to the base surface.

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