Challenge

Week 8 - Challenge 2 - Base Bracket Design

*Creating B & C Surfaces with the refrence of Class A Surface.

Class-A Surface: The top-most surface which is present exterior of the component is siad to be a 'Class-A Surface'.

Class-B Surface: The Surface which is interior to the component is said to be a 'Class-B Surface'.

Class-C Surface: The Surface which joins the Class-A & B Surfaces is our 'Class-C Surface'.

Component:

Procedure:

Step-1:

  • Create an axis for the component for which the component should move in tooling axis.
  • For that, take an axis system and make intersection to corresponding plane.
  • Then make a bisecting line to that intersection and make that line as your tooling axis.
  • From that tooling axis, we're gonna make 'Class-B' & 'C Surfaces'.

Step-2:

  • After taking your tooling axis, take the 'Class-A' Surface as the refrence to make 'Class-B' Surface.
  • First take a 'Geometrical Set' and rename it as 'Class-B Surface' and work it from there.
  • Then divide the Class-A into simpler geometry. First take the two ribs and work on it.

Step-3:

  • On the first rib, Extract the three surfaces which acts as a rib.

Step-4:

  • After Extracting, Untrim the surfaces and extrapolate it with point continuity.

Step-5:

  • Trim those extrapolates and make it as a single component (rib).

Step-6:

  • Make an offset to the trimmed component (rib) of 2.5mm downwards.
  • Do the same process for another rib, slope surface and base surface also.

Step-7:

  • Trim those four surfaces and make it as a single component (Class-B).

Step-8:

  • Make fillets to your surface according to your thickness and Class-A Surface.

Step-9:

  • Next step is to make 'Class-C' Surface from 'Class-A'.
  • Take boundary to your 'Class-A' & sweep the curve to the draft direction.
  • And Make the entire 'Class-A' to the 'Class-C' Surface.

Step-10:

  • Now, Trim the 'Class-B' & 'Class-C' Surfaces to get a component which joins to your 'Class-A' and makes as a final component.

  • Then you obtain your complete component.

Step-10:

  • The last step of your component is to make a solid body by going into Part Workbench and doing 'Closed Surface' command. Then you obtain your PartBody.

Step-11:

  • After making it as a complete body, do draft analysis and ensure the body to be manufacturable.

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Ship work like this
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