Week 8 - Challenge 1 - Base Bracket Design

OBJECTIVERoute the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required.INTRODUCTIONIn this Project i have done wiring Harness of a V16 engine…

OBJECTIVE  Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. INTRODUCTION In this Wiring Harness routing process we have used…

OBJECTIVE Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view. PROCESS   STEP- 1- Open Electrical Harness Flatening workbench and create a new product file Define Harness…

OBJECTIVE  Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect…

OBJECTIVE Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end) PROCESS STEP 1-…

1-  Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. PROCESS 1- Create geometric parameter of the P CLAMP, Create center point and plane on the middle of both side and create a base plane. These 2 planes defines the entry and exit…

OBJECTIVEDefine connectors & Connector clip  as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.INTRODUCTIONCONNECTORAn electric connector is an electro mechanical device used to create electrical termination and create electric circuit.…

OBJECTIVEAssemble all the parts of Butterfly valve and apply GD&T symbol to the Butterfly ValvePROCESS1- First attach the Disc with the Shaft with proper alignment2- Assemble the 1st joining with the valve body3- Assemble the Retainer on the top of the Valve body 4- Assemble the Lever on the top of the Retainer…

OBJECTIVE The Objective of the project is to design the vehicle interior door trim panel by using CATIA V5 With given class-A surfaces along with the master seection and engineering feature as per the guidline. INTRODUCTION Door panels is an interface between the interior of the car and the inner workings of the door,…

TITLE OF THE PROJECT Design a Bracket Using NX Cad by following the design rules. OBJECTIVE Design a Sheet metal bracket and provide all the design feature to it according to the design rules. INTRODUCTION Brackets can support many architectural items, including a wall, balcony, TV antennas, pergola roof, window box,…

TITLE OF THE PROJECT Design a metal Bracket Using NX Cad by following the design rules. OBJECTIVE Design a Sheet metal bracket and provide all the design feature to it according to the design rules. INTRODUCTION Brackets can support many architectural items, including a wall, balcony, TV antennas, pergola roof, window…

OBJECTIVE Design a odd shaped enclosure in NX CAD by following the design rules. DESIGN METHODOLOGY DESIGN DESCRIPTION FILE CREATION:- Create a sheet metal design file in Nx Cad and name it. CREATE EXTRUDE:- First create a base sketch of the model and Use EXTRUDE command to create a solid model, length of the model…

OBJECTIVE  Design a box assembly using NX Cad by following the design rules. INTRODUCTION Sheet Metal Fabrication is the process of forming parts from a metal sheet by punching, cutting, stamping, and bending.3D CAD files are converted into machine code, which controls a machine to precisely cut and form…

OBJECTIVE Design a Model of Casing using NX CAD. INTRODUCTION Casing made from Sheet Metals are used in a wide variety of applications.From home appliances to the aerospace industry, sheet metals are found everywhere. We need to follow few guidelines while designing structures and shapes using sheet metals. If you fail…

OBJECTIVE Create part models and assemble them by using the given 2D drawing mastersection. MODEL 1- QUICK RETURN MECHANISM BODY 1 BODY 2 BODY 3 BODY 4 BODY 5 FINAl ASSEMBLY CV JOINT BODY 1 BODY 2 BODY 3 FINAL ASSEMBLY

OBJECTIVE Create the A pillar plastic part from the given Class A surface, considering the design rules and master section and perform the draft analysis. PROCEDURE Creation of Tooling axis Creation of CLASS B surface Creation of CLASS C surface Creation of Dog House Perform draft analysis Creation of TOOLING AXIS 1- First…

OBJECTIVE Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. PROCEDURE Creation of Tooling axis Creation of CLASS B surface Creation of CLASS C surface Creation of Dog House Perform draft analysis Creation of TOOLING…

OBJECTIVE Create the Door Trim Lower Plastic component through the given Class-A surface.Create the Heat Stakes and the locators considering the design rules mentioned in the video for the door applique.   PROCEDURE Creation of Tooling axis Creation of CLASS B surface Creation of CLASS C surface Creation of Heat…

OBJECTIVE Create the Bumper Plastic component through the given Class-A surface. PROCEDURE Creation of Tooling Axis Creation of Class B surface Creation of Class C Surface Perform draft analysis CREATION OF TOOLING AXIS Tooling axis is the direction in which the mold and cavity opens and closes in the injection molding…

OBJECTIVE Design of ribs and screw boss for Drill Handle following the design rules. PROCEDURE Creation of Tooling Axis Creation of CLASS B Surface Creation of CLASS C Surface Creation of Ribs And Screw boss Perform draft analysis CREATION OF TOOLING AXIS Tooling axis is the direction in which the mold and cavity opens…

OBJECTIVE Create the Core and cavity blocks for the switch bezel design. TOOLING AXIS Tooling axis is the direction in which the mold and cavity opens and closes in the injection molding operation. PROCEDURE TO CREATE TOOLING AXIS 1- Creation of 1st Bisecting Line We have created an intersection and taken the reference…

OBJECTIVE Create the Coin Holder Plastic component through the given Class-A surface.  CLASS A SURFACE Class A surface mean the surface of a component which is smooth or visible side to human eye after the part is assembled. It is refers as the aesthetic surface of a Vehicle. TOOLING AXIS Tooling axis is the direction…

OBJECTIVE Create the Switch Bezel Plastic component through the given Class-A surface. CLASS A SURFACE Class A surface mean the surface of a component which is smooth or visible side to human eye after the part is assembled. It is refers as the aesthetic surface of a Vehicle. TOOLING AXIS Tooling axis is the direction…

OBJECTIVE Create the Base Bracket Plastic component through the given Class-A surface and perform draft analysis. PROCEDURE Creation of Tooling Axis Perform Draft analysis of Class A surface Creation of Class B and Class C surface Create the solid surface Perform Draft analysis of Solid Surface CLASS A SURFACE Class A…

OBJECTIVE:- Use the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses. INTRODUCTION:- Back door is provided in a car to protect the rear passengers at the time of collison and also to cover the lugage compartment of the…

OBJECTIVE:- Design a Roof with its components by following the master section of the front roof rail with all the design parameter and do the curvature study and calculate the heat distortion study and snow load criteria, section modulus and performe draft analysis of each reinforcement. INTRODUCTION:- An automobile roof…

SECTION MODULUS:- Section modulus is the Area moment of inertia divided by the maximum distance from the centroid to the outer fiber of a cross section. It measure the strength of any area of an object.,Greater the value of section modulus, greater will be the strength of the section.The section modulus depends upon the…

OBJECTIVE:- Design a front fender using the given master section and fender skin data. FENDER:- Fender is the part of an automobile vehicle body that frames a wheel well.The fender car part is the body kit or body part installed on the left and right sides of the vehicle. Manufacturers usually attach fenders to the…

OBJECTIVE:- Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. WHEEL ARCH:-  It is a semi circular shaped part of the vehicle body which allow the wheel to be steered or accessed in a covenient angle. It is important to desgin the wheel arch correctly…

OBJECTIVE Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters. INTRODUCTION HOOD:- The car hood is also known as a bonnet in some countries. This is the type of thin sheet cover that is hinged and rests over the engine of motor vehicles.…

UNDERBODY COATING Underbody coating is a chemical protection layer applied under the cars vehicle to protect the parts from rusting damage.It is normally sprayed on when the car is just out of the dealership and is clean. The main purpose of undercoating is to check rust especially in the underbody components. It protects…

1. BENCHMARKING Benchmarking involves a structured comparison between similar products on some dimensions of performance and features. It can be used between different competing organization or sectors. By this we can analyze deeply and It helps to discover new concepts or change. It helps to understand and improve the…