Week 8 - Challenge 1 - Base Bracket Design

AIM :       To route the wiring harness on the given back door and prepare to flatten view drawing in CATIA V5.  OBJECTIVE: Route the wiring harness in the given back door. Apply all packaging rules and industry best practice. Example: Minimum 50mm between bundle segments Not collide with…

AIM :       To route the wiring harness on the given engine and prepare to flatten view drawing in CATIA V5.  OBJECTIVE: Route the wiring harness in the given engine(V 16). Apply all packaging rules and industry best practice Example: Minimum 50mm between bundle segments Not collide with other components Avoid tension…

Hardness B   Hardness A

AIM: to create a connection as per the layout steps to create assembly define connectors define the bundle entry point define connector connecting point manipulate the position of the connectors as per the requirements define the product file as a geometrical bundle create bundles between the connectors as per the requirement…

Q1. Q2. Q3.

Given parts: Deutsch DT06 – 08SA  Tyco 174357-2  Tyco 85229-1  Deutsch DT06 – 08SA  and Tyco 174357-2 are Housing for Female Terminals of 8&3 terminals respectively and Tyco 85229-1 is a mounting clip For female connector is define in the electrical design workbench with the…

AIM: To design the given inner pannel of the door Given Class A surfaces Class A surface B surface which is an offset surface from class A to create a closed surface C surface which is a sweep surface normal to class A  for closing bridge The tooling direction axis wascreated for a tool to access the areas of the…

Drafting angle created by the bisecting line of the area which is difficult to access in ZX and XY planes of intersection with the part however the tooling direction unable to use for the C-section, boundaries are created and process the multi-section to create c-section and in a class-A surface contains few fillets with…

  Drafting angle created by the bisecting line of the area which is difficult to access in ZX and XY planes of intersection with the part however the tooling direction unable to use for the C-section, boundaries are created and process the multi-section to create c-section and in a class-A surface contains few fillets…

  RIB assembly: TOOLING DIRECTION: which is a resultant  vector of lines where the tools are unable to access Draft analysis of Class A: Draft analysis of assembled part

 OBJECTIVE: create the core and cavity for the designed component switch bezel      Cavity:  Core: Part: Parting line: Parting surface: which parts the core and cavity  Draft analysis of cavity

Drafting angle created by the bisecting line of the area which is difficult to access in ZX and XY planes of intersection with the part however the tooling direction unable to use for the C-section, boundaries are created and process the multi-section to create c-section and in a class-A surface contains few fillets with…

DRAFT ANGLE        which is used to create tooling direction to access the tool for manufacturing with respect to the verticle direction(Z which is the tool's position) tooling direction is made by analysis of the complex areas to access the tools and create the bisecting line so resultant vector can…

 Assembly files link: https://1drv.ms/u/s!AkXUZjDJZRu3gSWkozD0ebqEjT5t 1. Radar Mast Front view side view Top view Back view Isometric view  2. Yacht Assembly  Yacht Assembly Objective                The Objective the project is to design the yacht as per the drafted…

AIM: To design the BIw of the tail door of the car from the given class A surface   Back door(Tail door) which is part used to open and close the rear portion of the vehicle  Components of the tail door inner panel outer panel upper and lower hinge reinforcement LH&RH Gas stays reinforcement LH&RH wiper…

Roof The roof is covered part of the upside  of the car, but it won't be designed for the load factors(except snow load), but it designed to protect the passenger from snowfall, rain and the sunlight Types of roofs Hardtops Retractable hardtops Soft tops Sunroof Panoramic In this factor of design, we should calculate…

Fender The fender prevents the mud, stone, and liquid to hit on the pedestrians(accidentally by rotating the tire ) which is the main purpose of the fender while riding tire rotates at a certain RPM it may warry according to the country (majorly population and rules), tries thread(patterns) will cause the momentum to the…

Section Modulus which is one of the processes to calculate the initial stage of deformation of the product, in this challenge I take the reference of the designed hood and increase its sectional modulus  section modulus S=I/Y S= section modulus I=moment of inertia Y=distance between the neutral axis and extreme point …

European regulation requirement This is a regulation followed as per the European standard to prevent the stones and mud to hit the pedestrian (accidentally) which is the major purpose of the front fender Standards are followed by an OEM to achieve its requirement (for ex. regulation) if the design is unable to achieve…

HOOD          Hood is one important product to achieve the process of covering the engine and is easily accessible while needed (major purpose) Which is play a major role in accidents, while impact hood was one of the initial parts that receive the impact also has the purpose to…

  Underbody coating              Which is the process of paint bathing or ED coating (which is an adhesive process) to prevent the vehicle from corrosion(a major factor influencing deformation). In this process, BIW(body in white) is mounted on the stand…

1. TATA-TIGOR             car Mileage City mileage Price range(Lakhs) Engine Power (MAX) Torque (MAX) TATA-TIGOR 20.3kmpl 12.38kmpl 5.83-8.45 1190cc Three-cylinder 72.40bhp @6000rpm 95nm @3500rpm   safety features ABS power door lock airbag(driver and passenger) crash sensor    …

Design the American chopper Objective The objective of this project is to design the bike(American chopper) on the Solidworks to learn the Solidworks and its feature introduction In this project we design the bike in Solidworks by using a blueprint sketch of the chopper, that was required to design, In this project I learned…