Challenge

Week 7-Long Piston With Cam

Title: Long Piston with Cam

Objective: To perform Transient analysis on a piston and cam mechanism with different coefficient of friction values and compare Equivalent stress , Equivalent elastic strain and Total deformations in all cases.

Case setup:

  • Structural steel is assigned to all 3 components.
  • Fixed barrel cam and follower are made Rigid.

Contacts:

There are 2 contacts :

Joints:

Fixed joint for barrel cam up

Revolute joint for Barrel cam down

Translational joint for follower

Mesh:

Global mesh size of: 5mm

Local sizing for few faces of: 2mm

No of Nodes: 6650

Analysis Settings:

Followed as per video.

  • Rotation is given to Cam as per video

Results:

Case1: Frictional less contacts

Case2: Frictional contacts with 0.1 coefficient of friction

Case3: Frictional contacts with 0.2 coefficient of friction

Results are Tabulated as shown below:

S.No Max.Equivalent Stress(Mpa) Max.Equivalent Strain(mm/mm) Total deformation(mm)
1 Frictionless 3071.5 0.01545 35.921
2 Frictional with 0.1 u 3354.9 0.016896 35.921
3 Frictional with 0.2 u 3608.5 0.018162 35.921

Conclusions:

With increase in Coefficient of friction as per results we can see that Max. Equivalent stress as well as Max. equivalent elastic strain has increased.

But total deformation remains same in all three cases.

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