Week-7 Challenge: DC Motor Control
OBJECTIVES:
- Explain a MATLAB demo model named ‘Speed control of a DC motor using BJT H-bridge’.
- Comment on the armature current shoot-up from the scope results.
- Refer to the help section of ‘The Four-Quadrant Chopper DC Drive (DC7) block’. Compare it with the H-bridge model.
- Develop a 2-quadrant chopper using simulink & explain the working of the same with the relevant results.
- Explain in a brief about operation of BLDC motor.
ANSWERS:
PART#1:
The Bipolar Junction Transistor (BJT) when used for power switching applications, operates as an IGBT. When it is conducting (BJT operating in the saturated region), a forward voltage Vf is developed between collector and emitter (in the range of 1 V). Therefore, the IGBT block can be used to model the BJT device.
The H-bridge consists of four BJT/Diode pairs (BJT simulated by IGBT models). Two transistors are switched simultaneously: Q1 and Q4 or Q2 and Q3. When Q1 and Q4 are fired, a positive voltage is applied to the motor and diodes D2-D3 operate as free-wheeling diodes when Q1 and Q4 are switched off. When Q2 and Q3 are fired, a negative voltage is applied to the motor and diodes D1-D4 operate as free-wheeling diodes when Q2 and Q3 are switched off.
BLOCK DIAGRAM OF A Speed control of a DC motor using BJT H-bridge’.

Scope after running the default model to examine the ‘shoot up’ in armature current when the poles are reversed.

The motor starts in the positive direction with a duty cycle of 75% (mean DC voltage of 180V). At t= 0.5 sec., the armature voltage is suddenly reversed and the motor runs in the negative direction.
'Scope' shows motor speed, armature current and load torque and 'Currents' shows currents flowing in BJT Q3 and diode D3.

PART#2:
Refer to the help section of ‘The Four-Quadrant Chopper DC Drive (DC7) block’. Compare it with the H-bridge model.
BLOCK DIAGRAM OF A Four-Quadrant Chopper DC Drive (DC7) block’

RESULT:

DC-DC CONVERTER:

Chopper is a DC-DC converter circuit. It will convert a fixed DC into variable DC.
The 200 HP DC motor is separately excited with a constant 150 V DC field voltage source. The armature voltage is provided by an IGBT converter controlled by two PI regulators. The converter is fed by a 515 V DC bus obtained by rectification of a 380 V AC 50 Hz voltage source. In order to limit the DC bus voltage during dynamic braking mode, a braking chopper has been added between the diode rectifier and the DC7 block.
The first regulator is a speed regulator, followed by a current regulator. The speed regulator outputs the armature current reference (in p.u.) used by the current controller in order to obtain the electromagnetic torque needed to reach the desired speed. The speed reference change rate follows acceleration and deceleration ramps in order to avoid sudden reference changes that could cause armature over-current and destabilize the system. The current regulator controls the armature current by computing the appropriate duty ratios of the 5 kHz pulses of the four IGBT devices (Pulse Width Modulation). For proper system behaviour, the instantaneous pulse values
of IGBT devices 1 and 4 are opposite to those of IGBT devices 2 and 3. This generates the average armature voltage needed to obtain the desired armature current. In order to limit the amplitude of the current oscillations, a smoothing inductance is placed in series with the armature circuit.
A H-bridge is an electronic circuit that switches the polarity of a voltage applied to a load. These circuits are often used in robotics and other applications to allow DC motors to run forwards or backwards.

The term H-bridge is derived from the typical graphical representation of such a circuit. An H-bridge is built with four switches (solid-state or mechanical). When the switches A1 and A2 (according to the first figure) are closed (and B1 and B2 are open) a positive voltage is applied across the motor. By opening A1 and A2 switches and closing B1 and B2 switches, this voltage is reversed, allowing reverse operation of the motor.
Using the nomenclature above, the switches A1 and B1 should never be closed at the same time, as this would cause a short circuit on the input voltage source. The same applies to the switches A2 and B2. This condition is known as shoot-through.
Class-C or Type-C Chopper (2-QUADRANT CHOPPER)

Class-C or Type-C Chopper is a category of chopper which can operate in first as well as second quadrant. This basically means that, the power can either flow from source to load or load to source in this chopper. This kind of chopper is also known as Two Quadrant Class-A chopper. In this article, we will discuss Class-C or Type-C chopper, its working principle with the help of circuit diagram and its application.
Operation / Working of Class-C or Type-C Chopper:
As we know that, a Class-A and Class-B chopper operates in first and second quadrant respectively. Therefore, if we connect both these types of chopper in parallel then it is possible to have chopper operation in first as well as second quadrant.
In fact, Class-C or Type-C chopper is obtained by the parallel connection of Class-A and Class-B chopper. Figure below shows the circuit diagram of this type of chopper.
Carefully observe the circuit diagram. You will notice that chopper CH1, free-wheeling diode (FD) and load are forming Class-A Chopper whereas chopper CH2, D2 and Load are forming Class-B chopper. Both these choppers are connected in parallel. To obtain first quadrant operation we should switch ON chopper CH1 and for getting second quadrant operation we should switch ON chopper CH2. Let us discuss this in detail.
Case-1: When CH1 is switched ON / OFF
When chopper CH1 is switched ON, source Vs directly gets connected to the load and hence, load voltage Vo is equal to source voltage. The direction of load current is from source to load as shown in the circuit diagram which is assumed positive.
When CH1 is switched OFF, the free-wheeling diode FD comes into the circuit as it gets forward biased and hence shorts the load. Therefore, the output voltage Vo becomes zero. However, the io continues to die down through the FD and L in the same direction as shown in circuit diagram. Thus, the average output voltage Vo and current Io are positive and hence operation of chopper is in first quadrant. In fact, this is the Class-B mode of operation.
Case-2: When CH2 is switched ON / OFF
When chopper CH2 is switched ON, load DC source E drives current through CH2 and load. The direction of this current io will be opposite to that shown in circuit diagram and hence is assumed negative. Output voltage Vo is zero during this time. When CH2 is made OFF, diode D2 gets forward biased and hence the current into the source from the load. The output voltage is Vs in this time as the load is connected to the source through D2 during OFF time of chopper CH2. Thus, the load current is always negative i.e. operation of chopper is within second quadrant. In fact, this is the Class-B mode of operation.
From the above two cases, we can conclude the following points:
- The output voltage Vois zero when chopper CH2 is ON or free-wheeling diode FD conducts.
- The output voltage Vois equal to source voltage Vs when chopper CH1 is ON or diode D2 conducts.
- The load current flows in the direction shown in circuit diagram i.e.iois positive when CH1 is ON or FD conducts.
- The load current flows opposite to the direction shown in circuit diagram i.e.iois negative when CH2 is ON or D2 conducts.
The average load voltage is always positive but the average load current may be positive or negative. Therefore, power flow may be from source to load (first quadrant operation) or load to source (second quadrant operation). The operating region of Class-C or Type-C chopper is shown below by hatched area.

Caution:
Choppers CH1 and CH2 should not be ON simultaneously as this would lead to direct short circuit on the supply lines.
SIMULATION BLOCK OF 2-QUADRANT CHOPPER:

RESULT:

If wwe zoom the above graph,wre cam see that

Voltage waveform is not going under 0. Minimum value of voltage is 0 and the maximum value is always in the positive direction.
Coming to the current, It increases and then decreases and it will be in the negative direction as well due to the freewheeling action.
Thus we can conclude that voltage will be always in the positive direction and current in both the directions. This is known as Class C Chopper.
The simulation link is provided in the google drive.
- Explain in a brief about operation of BLDC motor.
A brushless DC motor (known as BLDC) is a permanent magnet synchronous electric motor which is driven by direct current (DC) electricity and it accomplishes electronically controlled commutation system (commutation is the process of producing rotational torque in the motor by changing phase currents through it at appropriate times) instead of a mechanically commutation system.
BLDC motor employs electrical commutation with permanent magnet rotor and a stator with a sequence of coils. In this motor, permanent magnet (or field poles) rotates and current carrying conductors are fixed.

Working Principle and Operation of BLDC Motor
BLDC motor works on the principle similar to that of a conventional DC motor, i.e., the Lorentz force law which states that whenever a current carrying conductor placed in a magnetic field it experiences a force. As a consequence of reaction force, the magnet will experience an equal and opposite force. In case BLDC motor, the current carrying conductor is stationary while the permanent magnet moves.

When the stator coils are electrically switched by a supply source, it becomes electromagnet and starts producing the uniform field in the air gap. Though the source of supply is DC, switching makes to generate an AC voltage waveform with trapezoidal shape. Due to the force of interaction between electromagnet stator and permanent magnet rotor, the rotor continues to rotate.
Consider the figure below in which motor stator is excited based on different switching states. With the switching of windings as High and Low signals, corresponding winding energized as North and South poles. The permanent magnet rotor with North and South poles align with stator poles causing motor to rotate.
Observe that motor produces torque because of the development of attraction forces (when North-South or South-North alignment) and repulsion forces (when North-North or South-South alignment). By this way motor moves in a clockwise direction.

Here, one might get a question that how we know which stator coil should be energized and when to do. This is because; the motor continuous rotation depends on the switching sequence around the coils. As discussed above that Hall sensors give shaft position feedback to the electronic controller unit.
Based on this signal from sensor, the controller decides particular coils to energize. Hall-effect sensors generate Low and High level signals whenever rotor poles pass near to it. These signals determine the position of the shaft.
OBSERVATIONS AND RESULT:
All the questions have been answered successfully and the obtained results are satisfactory.