Challenge

Week-6 Challenge: EV Drivetrain

1. 

  • DC-DC Converter
  • DC-DC converter is an electronic circuit that converts DC voltage from one voltage level to another. It can be step up or step down of voltage.
  • This type of converter is also known as chopper.
  • The electric components inside the vehicle vary in their voltage requirements, with most running on much lower voltage. This includes radio, dashboard readouts, air conditioning, and in-built computers and displays.
  • It can be unidirectional or bidirectional.
  • Most of the components are bidirectional, allowing power to go from the battery to the inverter, which rotates the motor.
  • When decelerating, the vehicle's momentum turns  the motor, which is now acting as a generator, drives power back through the inverter and charges the battery.
  • DC-DC converter converts higher voltage DC power from the traction battery pack to the lower-voltage DC power needed to run vehicle accessories and recharge the auxiliary battery.
  • DC-AC Convetrer
  • DC-AC converter change a dc input voltage to a symmetric ac output voltage of desired magnitude and frequency.
  • This type of converter is also known as inverter.
  • The inverter can change the speed at which the motor rotates by adjusting the frequency of the alternating current. 
  • When the vehicle has to be accelerated, the accelerator pedal sends a signal to the controller which adjusts the vehicle's speed by changing the frequency of the AC power from the inverter to the motor.
  • AC-DC Converter
  • AC-DC converter takes a harmonic AC input and converts it to a DC output.
  • These concerters are also known as rectifiers.
  • Inverters are used in Ev/Hev mainly for the on-board charging purpose. Since the charging stations use AC power to charge the vehicle and the battery stores DC power, rectifiers are used to convert AC-DC.

2.

Given,

Rated Armature voltage,Va= 72 V

Rated armature current, Ia= 400 A

Ra= 0.5Ω

KΦ= 0.7 Volt second

Chopper Switching frequency= 400 Hz

Duty cycle= 70%(0.7) 

Speed- Torque characteristics is given by:

     ............................(1)

To find voltage, V:

V= Va* duty cycle

V=72*0.7

V= 50.4V

To find Torque,Tv:

Tv= (V*KΦ- ((KΦ)^2*w))/Ra

     =(50.4*0.7)-((0.7)^2*w))/0.5

Tv= 70.56-0.98w  .........................................(2)

Comparing equation (1) & (2), we get,

(0.0051)w^2+0.98w-45.86=0

By solving the quadratic equation, we get,

w= -231.07  ,w=38.91 

Neglecting negative value,

the steady state speed, w= 38.91 rad/s ~ 371.75rpm 

By substituting the value of w in equation (2), we get

Tv= 32.4N-m

3. Mathematical model of a DC motor for the given equation:

            ω">ω=   V/Kϕ">ϕ -(Ra/Kϕ">ϕ^2 )*T

  • The speed(w) has been calculated using the given equation for a DC motor.

4. 

  • The author thinks both BLDC and induction motors will rule over automotives in Ev and Hev segments since PMSM is expensive and come with complex control of rotors.
  • He also thinks that the hybrid and upcoming plug-in hybrid markets are anticipated to continue to be dominated by BLDCs, while the high-performance pure electrics market is likely to continue to be dominated by Induction motors.
  • He's keen to know what will occur as hybrids' electrical requirements increase and their performance levels rise.
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