Challenge

Week-6 Challenge: EV Drivetrain

1. Which types of power converter circuits are employed in electric and hybrid electric vehicle?

1)AC -DC convertor (charger)

On-board charging systems (OBCs) convert AC power from an external charging source into a DC voltage that is used to charge the battery pack in the vehicle.

2)DC-AC convertor (invertor)

DC power from the battery is converted into AC power by invertor to supply power to motor.

3)DC- DC convertor

DC to DC converter is a category of power converters and it is an electric circuit which converts a source of direct current (DC) from one voltage level to another, by storing the input energy temporarily and then releasing that energy to the output at a different voltage.

2) An Electric Vehicle's powertrain with 72V battery pack in shown in the diagram below. The duty ratio for acceleration operation is 'd1' and for the braking operation the duty ratio is 'd2'.

What is EV steady state speed if duty cycle is 70%?

ans) electric vehicle is given below

Motor and Controller Parameters:

Rated Armature voltage= 72 V

Rated armature current= 400 A

Ra= 0.5Ω, KΦ= 0.7 Volt second

Chopper Switching frequency= 400 Hz

ω= V/Kϕ -Ra/Kϕ^2 .T

T= Kϕ*V/Ra - Kϕ^2*ω/Ra

voltage after 70 %duty ratio = 72*70

V = 50.4

T = (50.4)*0.7/0.5 - (0.7)^2*ω/0.5

T = 70.6-0.98*ω

compare with equation

T = 24.7+0.0051ω^2

70.6-0.98ω =24.7+0.0051ω^2

ω = 38.94rad/sec and -231.100

3) Develop a mathematical model of a DC Motor for the below equation using Simulink.

ω= V/Kϕ -Ra/Kϕ^2 .T

output

4) Refer to the blog on below topic:

Induction Versus DC brushless motors by Wally Rippel, Tesla

Explain in brief about author’s perspective.

the brushless machines, the rotor includes two or more permanent magnets that generate a DC magnetic field (as seen from the vantage point of the rotor). In turn, this magnetic field enters the stator core (a core made up of thin, stacked laminations) and interacts with currents flowing within the windings to produce a torque interaction between the rotor and stator. As the rotor rotates, it is necessary that the magnitude and polarity of the stator currents be continuously varied – and in just the right way - such that the torque remains constant and the conversion of electrical to mechanical energy is optimally efficient.

Unlike the DC brushless rotor, the induction rotor has no magnets – just stacked steel laminations with buried peripheral conductors that form a “shorted structure.” Currents flowing in the stator windings produce a rotating magnetic field that enters the rotor. In turn, the frequency of this magnetic field as “seen” by the rotor is equal to the difference between the applied electrical frequency and the rotational “frequency” of the rotor itself. Accordingly, an induced voltage exists across the shorted structure that is proportionate to this speed difference between the rotor and electrical frequency. In response to this voltage, currents are produced within the rotor conductors that are approximately proportionate to the voltage, hence the speed difference. Finally, these currents interact with the original magnetic field to produce forces – a component of which is the desired rotor torque.

Both DC brushless and induction drives use motors having similar stators. Both drives use 3-phase modulating inverters. The only differences are the rotors and the inverter controls. And with digital controllers, the only control differences are with control code. (DC brushless drives require an absolute position sensor, while induction drives require only a speed sensor; these differences are relatively small.) One of the main differences is that much less rotor heat is generated with the DC brushless drive.

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