Challenge

Week- 5 - Solid meshing

Aim :

For the given Rear view mirror component, check for the geometrical errors and mesh the Surfaces with the given 2D element Quality criteria.

Objective :

  • To understand the Tetra Meshing on the components
  • To define volume for the component
  • To Mesh the volume using volume mode
  • To Mesh the model as a solid component
  • To understand the volume mode

Procedure :

  • First we import the geometry in the ANSA

  • Then have a clear understanding of the geometry
  • Next step is to check the geometry
  • If ANSA show some errors fix them with auto fix until the geometry in clean

  • Then we go the set the MESH Parameter as per given
  • Next we set the Quality critria as per given

  • Then we switch to Mesh Module
  • Go to MESH GENERATION > SPOT MESH > SELECT and check whether the element type is ORTHO TRIA
  • Start meshing with the curvature of features area with ORTHO TRIA

  • Faces having no curvature or feature or flat faces can be meshed with TRIA

  • After all the faces are meshed now we can proceed to volume meshing
  • Now go to PROPERTIES and one by one properties for defining volume

  • Go to VOLUMES > DEFINE > MANUAL > SELECT > THE PROPERTIES > NEW PID > SOLID PID > OK
  • Define the volume separetly as per the no of properties
  • Hence 4 Voumes will be defined as unmeshed
  • Go to VOLUMES > LISTS > RIGHT CLICK > REMESH > TETRA RAPID > Ok

  • Now, Volume mesh is done.
  • Now, Go to DRAWINGS STYLES > HIDDEN and check for OFF elements
  • For element failing for TET Collapse go to Improve > Move and Move the nodes in such a way that they are moved inside the volume,not disturbing the surface.

  • Check for any Kinks and Raised edges and if any eliminate them
  • Now, the Meshing is complete
  • TETRA FEM Result

  • TETRA RAPID Result

Conclusion

  • The Rear View Mirror Model is Meshed with Tetra Element.
  • Volume Meshing or Solid Meshing is practiced on the model
  • Hence, as the TETRA RAPID Mesh elements are less , the time taken processing also less . Hence go with TETRA RAPID instead of TETRA FEM method
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