Wire Bending
Aim:
To perform an analysis to simulate the bending of a wire in ANSYS-WORKBENCH.
Objective:
We will be using Copper Alloy (Non Linear), Aluminium Alloy (Non Linear) and Magnesium Alloy (Non Linear) for the wire alone and we need to find out the Equivalent stress and Equivalent strain on the wire alone and compare the results.
Procedure:
Initially we will providing a separate Co-ordinate System than the General Co-ordinate System in order to give a separate mesh where the contact of wire bending process will be happening to get better results.

Then we will proceed to give connections of contacts and joints of the case setup model.
First contact connections will be frictional between the wire surface and the lever surface as shown in the image below.

Then we will be providing contact connections which will be frictional between the wheel surface and the wire surface as shown in the image below.
Finally we will be giving joints in revolute from ground to lever for the rotation in tabular data with values in angles.

Now, we will be providing boundary conditions for the case setup model to make the process of wire bending happen.
Now we will be providing fixed supports in the surfaces mentioned in the images to arrest the movement in the model as shown in the two images below.


Then we will be providing joint rotation in angles where the revolute contact connections were given for the model.

Finally, we will be providing meshes with face sizing methods to get refined meshes at the point of contacts of the surfaces where it will be contacted. We will providing refined meshes on the wire and lever surfaces. And then we will be using the created Co-ordinate System to select it and provide sphere area of refined mesh for the area where the process of wire bending happens.

Simulation:
Case 1:
Equivalent Stress:


|
Time [s] |
Minimum [MPa] |
Maximum [MPa] |
Average [MPa] |
|
|
1 |
3.50E-02 |
8.55E-05 |
315.14 |
89.262 |
|
2 |
7.00E-02 |
5.42E-04 |
324.41 |
111.04 |
|
3 |
0.1225 |
6.18E-04 |
325.64 |
117.31 |
|
4 |
0.14088 |
8.61E-04 |
332.37 |
119.15 |
|
5 |
0.15925 |
9.23E-04 |
339.46 |
120.81 |
|
6 |
0.18681 |
9.48E-04 |
352.64 |
123.08 |
|
7 |
0.21437 |
1.32E-03 |
366.3 |
125.3 |
|
8 |
0.25572 |
1.50E-03 |
387.15 |
127.58 |
|
9 |
0.29706 |
2.19E-03 |
405.58 |
129.89 |
|
10 |
0.31877 |
2.22E-03 |
413.35 |
131.36 |
|
11 |
0.34047 |
2.58E-03 |
420.66 |
132.72 |
|
12 |
0.37303 |
2.82E-03 |
432.51 |
134.78 |
|
13 |
0.40559 |
2.99E-03 |
443.21 |
136.75 |
|
14 |
0.45443 |
3.25E-03 |
460.67 |
139.65 |
|
15 |
0.47152 |
3.63E-03 |
464.9 |
140.9 |
|
16 |
0.48861 |
3.79E-03 |
469 |
141.84 |
|
17 |
0.51425 |
3.95E-03 |
475.73 |
143.38 |
|
18 |
0.53989 |
3.96E-03 |
485.4 |
144.88 |
|
19 |
0.57835 |
4.34E-03 |
500.34 |
146.71 |
|
20 |
0.59854 |
4.54E-03 |
506.67 |
148.18 |
|
21 |
0.61873 |
4.75E-03 |
513.08 |
149.26 |
|
22 |
0.64902 |
5.07E-03 |
523.25 |
150.61 |
|
23 |
0.67931 |
5.11E-03 |
532.58 |
151.97 |
|
24 |
0.72474 |
5.38E-03 |
546.03 |
153.61 |
|
25 |
0.74859 |
5.38E-03 |
552.79 |
155.1 |
|
26 |
0.77244 |
5.43E-03 |
559.21 |
156.1 |
|
27 |
0.80822 |
5.62E-03 |
568.38 |
157.12 |
|
28 |
0.86188 |
6.29E-03 |
583.14 |
158.41 |
|
29 |
0.91554 |
1.17E-02 |
598.07 |
155.98 |
|
30 |
0.95777 |
7.15E-03 |
612.85 |
153.22 |
|
31 |
1 |
6.25E-03 |
637.9 |
159.27 |
|
32 |
1.0422 |
6.70E-03 |
642.59 |
159.17 |
|
33 |
1.0845 |
6.70E-03 |
644.95 |
157.79 |
|
34 |
1.1478 |
1.05E-02 |
647.15 |
158.59 |
|
35 |
1.2111 |
1.24E-02 |
649.02 |
158.58 |
|
36 |
1.3062 |
1.58E-02 |
645.85 |
157.81 |
|
37 |
1.4487 |
1.52E-02 |
649.1 |
157 |
|
38 |
1.5187 |
7.82E-03 |
650.16 |
154.99 |
|
39 |
1.5887 |
7.50E-03 |
650.38 |
155.86 |
|
40 |
1.6937 |
1.08E-02 |
646.87 |
154.8 |
|
41 |
1.7987 |
9.92E-03 |
648.4 |
154.58 |
|
42 |
1.9562 |
7.94E-03 |
597.92 |
149.58 |
|
43 |
2 |
8.10E-03 |
558.85 |
145.71 |
|
44 |
2.0438 |
6.63E-03 |
504.83 |
140.65 |
|
45 |
2.0877 |
7.19E-03 |
469.39 |
135.91 |
|
46 |
2.1534 |
8.32E-03 |
415.78 |
131.18 |
|
47 |
2.252 |
8.36E-03 |
388.16 |
126.67 |
|
48 |
2.3506 |
7.70E-03 |
377.97 |
123.87 |
|
49 |
2.4986 |
8.45E-03 |
351.23 |
120.06 |
|
50 |
2.5686 |
8.51E-03 |
350.17 |
118.42 |
|
51 |
2.6386 |
7.53E-03 |
351.41 |
117.89 |
|
52 |
2.7436 |
9.69E-03 |
352.31 |
117.14 |
|
53 |
2.8486 |
8.34E-03 |
353.33 |
116.53 |
|
54 |
2.9536 |
8.35E-03 |
353.33 |
116.59 |
|
55 |
3 |
7.65E-03 |
353.59 |
116.48 |
|
56 |
3.0464 |
8.10E-03 |
353.51 |
116.42 |
|
57 |
3.0929 |
8.55E-03 |
353.86 |
116.53 |
|
58 |
3.1625 |
8.40E-03 |
354 |
116.7 |
|
59 |
3.267 |
6.03E-03 |
351.87 |
117.2 |
|
60 |
3.3715 |
7.06E-03 |
354.18 |
117.96 |
|
61 |
3.5282 |
6.18E-03 |
349.39 |
119.23 |
|
62 |
3.685 |
4.74E-03 |
345.12 |
120.93 |
|
63 |
3.8417 |
5.43E-03 |
347.35 |
122.05 |
|
64 |
4 |
4.55E-03 |
343.92 |
123.04 |
|
65 |
4.1583 |
2.94E-03 |
342.28 |
124.3 |
|
66 |
4.3166 |
2.99E-03 |
342.15 |
125.75 |
|
67 |
4.3866 |
3.48E-03 |
340.09 |
125.88 |
|
68 |
4.4566 |
3.19E-03 |
338.56 |
126.7 |
|
69 |
4.5266 |
3.77E-03 |
335.22 |
127.82 |
|
70 |
4.6316 |
3.18E-03 |
329.91 |
129.08 |
|
71 |
4.7366 |
3.51E-03 |
328.87 |
129.97 |
|
72 |
4.8941 |
3.70E-03 |
340.54 |
131.53 |
|
73 |
5 |
3.58E-03 |
329.83 |
131.82 |
|
74 |
5.1059 |
2.42E-02 |
325.73 |
132.61 |
|
75 |
5.2118 |
1.84E-03 |
325.12 |
133.06 |
|
76 |
5.3706 |
4.79E-04 |
325.42 |
134.35 |
|
77 |
5.4406 |
7.92E-04 |
324.74 |
134.46 |
|
78 |
5.5106 |
5.29E-04 |
325.14 |
134.75 |
|
79 |
5.5806 |
2.44E-03 |
328.33 |
135.23 |
|
80 |
5.6331 |
4.04E-04 |
327.39 |
135.14 |
|
81 |
5.6593 |
5.72E-04 |
328.32 |
135.39 |
|
82 |
5.6856 |
4.63E-03 |
351.45 |
136.03 |
|
83 |
5.7118 |
8.88E-04 |
341.65 |
136.16 |
|
84 |
5.7381 |
9.75E-04 |
330.25 |
135.73 |
|
85 |
5.7643 |
4.98E-04 |
348.67 |
136.04 |
|
86 |
5.8037 |
1.03E-03 |
327.41 |
136.19 |
|
87 |
5.8628 |
2.64E-03 |
324.96 |
136.43 |
|
88 |
5.9218 |
5.23E-04 |
323.29 |
136.29 |
|
89 |
6 |
1.49E-03 |
350.85 |
137.05 |
|
90 |
6.0782 |
4.95E-04 |
336.95 |
137.13 |
|
91 |
6.1564 |
2.32E-03 |
324.79 |
137.16 |
|
92 |
6.2345 |
1.90E-03 |
326.2 |
137.53 |
|
93 |
6.3127 |
9.20E-03 |
326.97 |
137.98 |
|
94 |
6.43 |
2.96E-03 |
325.21 |
138.54 |
|
95 |
6.5473 |
4.42E-03 |
325.86 |
139.03 |
|
96 |
6.6646 |
6.48E-03 |
326.84 |
139.64 |
|
97 |
6.7818 |
3.34E-03 |
325.83 |
140.1 |
|
98 |
6.9577 |
6.39E-03 |
340.76 |
141.03 |
|
99 |
7 |
5.62E-03 |
332.05 |
141.05 |
|
100 |
7.0423 |
4.34E-03 |
331.7 |
141.04 |
|
101 |
7.0845 |
4.33E-03 |
331.65 |
141.03 |
|
102 |
7.1479 |
4.32E-03 |
331.63 |
141.02 |
|
103 |
7.243 |
4.31E-03 |
331.62 |
141.03 |
|
104 |
7.3856 |
4.31E-03 |
331.62 |
141.03 |
|
105 |
7.5856 |
4.31E-03 |
331.62 |
141.03 |
|
106 |
7.7856 |
4.31E-03 |
331.62 |
141.03 |
|
107 |
7.8928 |
4.31E-03 |
331.62 |
141.03 |
|
108 |
8 |
4.31E-03 |
331.62 |
141.03 |
Simulation Video - https://drive.google.com/file/d/1Ggb3Q5e1n0bR8GtFLrlwcwYy__AeIa38/view?usp=sharing
Equivalent Elastic Strain:


|
Time [s] |
Minimum [mm/mm] |
Maximum [mm/mm] |
Average [mm/mm] |
|
|
1 |
3.50E-02 |
1.26E-09 |
2.87E-03 |
8.46E-04 |
|
2 |
7.00E-02 |
5.65E-09 |
2.98E-03 |
1.09E-03 |
|
3 |
0.1225 |
9.76E-09 |
2.97E-03 |
1.16E-03 |
|
4 |
0.14088 |
8.73E-09 |
3.02E-03 |
1.19E-03 |
|
5 |
0.15925 |
1.38E-08 |
3.09E-03 |
1.20E-03 |
|
6 |
0.18681 |
1.73E-08 |
3.21E-03 |
1.23E-03 |
|
7 |
0.21437 |
2.11E-08 |
3.33E-03 |
1.25E-03 |
|
8 |
0.25572 |
2.77E-08 |
3.52E-03 |
1.28E-03 |
|
9 |
0.29706 |
3.39E-08 |
3.69E-03 |
1.30E-03 |
|
10 |
0.31877 |
3.58E-08 |
3.76E-03 |
1.32E-03 |
|
11 |
0.34047 |
3.92E-08 |
3.82E-03 |
1.33E-03 |
|
12 |
0.37303 |
4.37E-08 |
3.93E-03 |
1.35E-03 |
|
13 |
0.40559 |
4.81E-08 |
4.03E-03 |
1.37E-03 |
|
14 |
0.45443 |
5.52E-08 |
4.19E-03 |
1.40E-03 |
|
15 |
0.47152 |
5.70E-08 |
4.23E-03 |
1.41E-03 |
|
16 |
0.48861 |
5.94E-08 |
4.27E-03 |
1.42E-03 |
|
17 |
0.51425 |
6.25E-08 |
4.33E-03 |
1.44E-03 |
|
18 |
0.53989 |
6.64E-08 |
4.41E-03 |
1.45E-03 |
|
19 |
0.57835 |
7.11E-08 |
4.55E-03 |
1.47E-03 |
|
20 |
0.59854 |
7.34E-08 |
4.61E-03 |
1.49E-03 |
|
21 |
0.61873 |
7.58E-08 |
4.67E-03 |
1.50E-03 |
|
22 |
0.64902 |
7.95E-08 |
4.76E-03 |
1.51E-03 |
|
23 |
0.67931 |
8.32E-08 |
4.85E-03 |
1.53E-03 |
|
24 |
0.72474 |
8.34E-08 |
4.97E-03 |
1.54E-03 |
|
25 |
0.74859 |
8.36E-08 |
5.03E-03 |
1.56E-03 |
|
26 |
0.77244 |
9.29E-08 |
5.09E-03 |
1.57E-03 |
|
27 |
0.80822 |
9.60E-08 |
5.17E-03 |
1.58E-03 |
|
28 |
0.86188 |
9.38E-08 |
5.31E-03 |
1.59E-03 |
|
29 |
0.91554 |
1.44E-07 |
5.45E-03 |
1.57E-03 |
|
30 |
0.95777 |
9.88E-08 |
5.60E-03 |
1.55E-03 |
|
31 |
1 |
8.72E-08 |
5.86E-03 |
1.60E-03 |
|
32 |
1.0422 |
9.85E-08 |
5.90E-03 |
1.59E-03 |
|
33 |
1.0845 |
1.08E-07 |
5.91E-03 |
1.58E-03 |
|
34 |
1.1478 |
1.09E-07 |
5.93E-03 |
1.59E-03 |
|
35 |
1.2111 |
1.54E-07 |
5.95E-03 |
1.59E-03 |
|
36 |
1.3062 |
1.75E-07 |
5.92E-03 |
1.59E-03 |
|
37 |
1.4487 |
2.47E-07 |
5.95E-03 |
1.58E-03 |
|
38 |
1.5187 |
1.09E-07 |
5.96E-03 |
1.56E-03 |
|
39 |
1.5887 |
1.14E-07 |
5.96E-03 |
1.57E-03 |
|
40 |
1.6937 |
1.55E-07 |
5.94E-03 |
1.56E-03 |
|
41 |
1.7987 |
1.42E-07 |
5.96E-03 |
1.56E-03 |
|
42 |
1.9562 |
1.04E-07 |
5.50E-03 |
1.52E-03 |
|
43 |
2 |
1.13E-07 |
5.15E-03 |
1.48E-03 |
|
44 |
2.0438 |
1.32E-07 |
4.66E-03 |
1.44E-03 |
|
45 |
2.0877 |
1.25E-07 |
4.29E-03 |
1.39E-03 |
|
46 |
2.1534 |
9.38E-08 |
3.80E-03 |
1.35E-03 |
|
47 |
2.252 |
1.14E-07 |
3.55E-03 |
1.31E-03 |
|
48 |
2.3506 |
1.19E-07 |
3.46E-03 |
1.29E-03 |
|
49 |
2.4986 |
1.16E-07 |
3.23E-03 |
1.26E-03 |
|
50 |
2.5686 |
1.12E-07 |
3.19E-03 |
1.25E-03 |
|
51 |
2.6386 |
1.21E-07 |
3.20E-03 |
1.25E-03 |
|
52 |
2.7436 |
1.13E-07 |
3.21E-03 |
1.25E-03 |
|
53 |
2.8486 |
1.14E-07 |
3.22E-03 |
1.24E-03 |
|
54 |
2.9536 |
1.17E-07 |
3.22E-03 |
1.25E-03 |
|
55 |
3 |
1.18E-07 |
3.22E-03 |
1.25E-03 |
|
56 |
3.0464 |
1.16E-07 |
3.22E-03 |
1.25E-03 |
|
57 |
3.0929 |
1.17E-07 |
3.22E-03 |
1.25E-03 |
|
58 |
3.1625 |
1.23E-07 |
3.24E-03 |
1.26E-03 |
|
59 |
3.267 |
1.14E-07 |
3.20E-03 |
1.26E-03 |
|
60 |
3.3715 |
1.18E-07 |
3.23E-03 |
1.27E-03 |
|
61 |
3.5282 |
1.15E-07 |
3.18E-03 |
1.29E-03 |
|
62 |
3.685 |
1.03E-07 |
3.18E-03 |
1.31E-03 |
|
63 |
3.8417 |
1.09E-07 |
3.16E-03 |
1.33E-03 |
|
64 |
4 |
1.14E-07 |
3.13E-03 |
1.34E-03 |
|
65 |
4.1583 |
9.58E-08 |
3.12E-03 |
1.36E-03 |
|
66 |
4.3166 |
7.57E-08 |
3.12E-03 |
1.38E-03 |
|
67 |
4.3866 |
8.04E-08 |
3.10E-03 |
1.38E-03 |
|
68 |
4.4566 |
7.42E-08 |
3.08E-03 |
1.39E-03 |
|
69 |
4.5266 |
7.28E-08 |
3.05E-03 |
1.40E-03 |
|
70 |
4.6316 |
6.00E-08 |
3.01E-03 |
1.42E-03 |
|
71 |
4.7366 |
6.78E-08 |
3.00E-03 |
1.43E-03 |
|
72 |
4.8941 |
5.82E-08 |
3.12E-03 |
1.45E-03 |
|
73 |
5 |
4.06E-08 |
3.00E-03 |
1.45E-03 |
|
74 |
5.1059 |
2.47E-07 |
2.97E-03 |
1.46E-03 |
|
75 |
5.2118 |
2.83E-08 |
2.97E-03 |
1.47E-03 |
|
76 |
5.3706 |
8.54E-09 |
2.98E-03 |
1.49E-03 |
|
77 |
5.4406 |
1.62E-08 |
2.96E-03 |
1.49E-03 |
|
78 |
5.5106 |
9.14E-09 |
2.96E-03 |
1.49E-03 |
|
79 |
5.5806 |
2.68E-08 |
3.03E-03 |
1.50E-03 |
|
80 |
5.6331 |
8.65E-09 |
2.99E-03 |
1.50E-03 |
|
81 |
5.6593 |
7.61E-09 |
3.00E-03 |
1.50E-03 |
|
82 |
5.6856 |
4.40E-08 |
3.22E-03 |
1.51E-03 |
|
83 |
5.7118 |
1.06E-08 |
3.13E-03 |
1.51E-03 |
|
84 |
5.7381 |
1.21E-08 |
3.02E-03 |
1.51E-03 |
|
85 |
5.7643 |
9.92E-09 |
3.22E-03 |
1.51E-03 |
|
86 |
5.8037 |
1.18E-08 |
3.00E-03 |
1.52E-03 |
|
87 |
5.8628 |
5.66E-08 |
2.97E-03 |
1.52E-03 |
|
88 |
5.9218 |
6.51E-09 |
2.95E-03 |
1.52E-03 |
|
89 |
6 |
1.89E-08 |
3.22E-03 |
1.53E-03 |
|
90 |
6.0782 |
1.88E-08 |
3.11E-03 |
1.54E-03 |
|
91 |
6.1564 |
2.24E-08 |
2.96E-03 |
1.54E-03 |
|
92 |
6.2345 |
2.80E-08 |
2.98E-03 |
1.54E-03 |
|
93 |
6.3127 |
1.11E-07 |
3.00E-03 |
1.55E-03 |
|
94 |
6.43 |
4.25E-08 |
2.98E-03 |
1.56E-03 |
|
95 |
6.5473 |
7.93E-08 |
2.97E-03 |
1.57E-03 |
|
96 |
6.6646 |
1.15E-07 |
2.99E-03 |
1.58E-03 |
|
97 |
6.7818 |
7.34E-08 |
2.97E-03 |
1.59E-03 |
|
98 |
6.9577 |
1.20E-07 |
3.14E-03 |
1.60E-03 |
|
99 |
7 |
8.98E-08 |
3.05E-03 |
1.60E-03 |
|
100 |
7.0423 |
7.52E-08 |
3.04E-03 |
1.60E-03 |
|
101 |
7.0845 |
7.50E-08 |
3.04E-03 |
1.60E-03 |
|
102 |
7.1479 |
7.49E-08 |
3.04E-03 |
1.60E-03 |
|
103 |
7.243 |
7.47E-08 |
3.04E-03 |
1.60E-03 |
|
104 |
7.3856 |
7.47E-08 |
3.04E-03 |
1.60E-03 |
|
105 |
7.5856 |
7.47E-08 |
3.04E-03 |
1.60E-03 |
|
106 |
7.7856 |
7.47E-08 |
3.04E-03 |
1.60E-03 |
|
107 |
7.8928 |
7.47E-08 |
3.04E-03 |
1.60E-03 |
|
108 |
8 |
7.47E-08 |
3.04E-03 |
1.60E-03 |
Simulation Video - https://drive.google.com/file/d/1Sxqocb1vAHVOvaniBBXktZmlvEz3ekCp/view?usp=sharing
Case 2:
Equivalent Stress:


|
Time [s] |
Minimum [MPa] |
Maximum [MPa] |
Average [MPa] |
|
|
1 |
3.50E-02 |
9.58E-05 |
293.7 |
65.777 |
|
2 |
7.00E-02 |
2.39E-04 |
340.98 |
103.83 |
|
3 |
0.1225 |
1.83E-04 |
316.73 |
110.03 |
|
4 |
0.15006 |
5.59E-04 |
322.62 |
112.3 |
|
5 |
0.17762 |
6.32E-04 |
317.44 |
113.87 |
|
6 |
0.20519 |
8.36E-04 |
323.32 |
115.37 |
|
7 |
0.24653 |
8.04E-04 |
329.98 |
116.53 |
|
8 |
0.28787 |
1.28E-03 |
339.82 |
118.15 |
|
9 |
0.30958 |
1.33E-03 |
344.15 |
119.36 |
|
10 |
0.33129 |
1.56E-03 |
348.43 |
120.25 |
|
11 |
0.36384 |
1.74E-03 |
354.99 |
120.95 |
|
12 |
0.41268 |
2.06E-03 |
363.78 |
121.83 |
|
13 |
0.46152 |
2.31E-03 |
372.67 |
123.05 |
|
14 |
0.51036 |
2.44E-03 |
380.42 |
124.5 |
|
15 |
0.536 |
2.43E-03 |
384.04 |
125.67 |
|
16 |
0.56164 |
2.74E-03 |
387.47 |
126.48 |
|
17 |
0.60009 |
3.07E-03 |
392.06 |
126.96 |
|
18 |
0.63855 |
2.94E-03 |
399.21 |
127.65 |
|
19 |
0.67701 |
3.37E-03 |
405.77 |
128.29 |
|
20 |
0.7347 |
3.44E-03 |
414.13 |
128.53 |
|
21 |
0.76499 |
3.45E-03 |
418.78 |
129.51 |
|
22 |
0.79528 |
3.26E-03 |
422.9 |
130.04 |
|
23 |
0.84071 |
3.66E-03 |
428.98 |
129.93 |
|
24 |
0.90885 |
3.56E-03 |
436.94 |
129.65 |
|
25 |
0.977 |
3.83E-03 |
443.07 |
123.3 |
|
26 |
1 |
4.16E-03 |
445.3 |
120.93 |
|
27 |
1.023 |
4.25E-03 |
446.78 |
120.59 |
|
28 |
1.046 |
4.22E-03 |
447.88 |
120 |
|
29 |
1.0805 |
4.26E-03 |
449.18 |
119.24 |
|
30 |
1.1323 |
4.18E-03 |
450.12 |
118.98 |
|
31 |
1.2099 |
4.77E-03 |
451.25 |
118.3 |
|
32 |
1.2875 |
1.35E-02 |
451.49 |
117.55 |
|
33 |
1.404 |
8.06E-03 |
451.58 |
116.87 |
|
34 |
1.5787 |
5.04E-03 |
451.9 |
116.42 |
|
35 |
1.6001 |
4.48E-03 |
452.01 |
116.52 |
|
36 |
1.6215 |
4.73E-03 |
449.78 |
116.29 |
|
37 |
1.6536 |
6.65E-03 |
443.81 |
114.94 |
|
38 |
1.7017 |
3.61E-03 |
445.17 |
114.97 |
|
39 |
1.7739 |
4.65E-03 |
413.81 |
111.76 |
|
40 |
1.8462 |
5.19E-03 |
371.42 |
106.91 |
|
41 |
1.9545 |
5.06E-03 |
330.14 |
101.72 |
|
42 |
2 |
5.31E-03 |
337.6 |
100.22 |
|
43 |
2.0455 |
4.23E-03 |
343.57 |
97.642 |
|
44 |
2.091 |
4.87E-03 |
353.66 |
95.809 |
|
45 |
2.1593 |
9.33E-03 |
339.84 |
93.734 |
|
46 |
2.2617 |
2.68E-03 |
329.83 |
91.828 |
|
47 |
2.364 |
6.37E-03 |
326.92 |
90.677 |
|
48 |
2.5176 |
5.39E-03 |
339.73 |
89.535 |
|
49 |
2.7176 |
5.59E-03 |
336.46 |
88.858 |
|
50 |
2.9176 |
5.12E-03 |
339.33 |
89.043 |
|
51 |
3 |
4.98E-03 |
318.39 |
89.232 |
|
52 |
3.0824 |
5.67E-03 |
335.89 |
89.635 |
|
53 |
3.1648 |
5.30E-03 |
317.55 |
90.032 |
|
54 |
3.2884 |
9.71E-03 |
298.7 |
90.74 |
|
55 |
3.4119 |
4.49E-03 |
332.56 |
91.758 |
|
56 |
3.5973 |
3.24E-03 |
301.67 |
94.011 |
|
57 |
3.7973 |
3.39E-03 |
318.13 |
96.006 |
|
58 |
3.8986 |
1.11E-02 |
321.81 |
96.919 |
|
59 |
4 |
3.05E-03 |
306.63 |
97.918 |
|
60 |
4.1014 |
3.49E-03 |
328.85 |
99.109 |
|
61 |
4.2027 |
1.78E-03 |
314.17 |
100.23 |
|
62 |
4.3547 |
2.63E-03 |
321.13 |
101.24 |
|
63 |
4.5547 |
3.43E-03 |
314.61 |
103.21 |
|
64 |
4.6247 |
1.75E-03 |
318.43 |
103.85 |
|
65 |
4.6947 |
1.27E-03 |
310.99 |
104.25 |
|
66 |
4.7472 |
2.29E-03 |
309.95 |
104.65 |
|
67 |
4.7997 |
1.63E-03 |
330.35 |
104.9 |
|
68 |
4.8785 |
2.55E-03 |
312.57 |
105.35 |
|
69 |
4.9572 |
3.33E-03 |
304.23 |
105.6 |
|
70 |
5 |
2.11E-03 |
311.32 |
105.91 |
|
71 |
5.0428 |
1.24E-03 |
351.22 |
106.42 |
|
72 |
5.0855 |
1.03E-03 |
319.75 |
106.79 |
|
73 |
5.1497 |
1.07E-03 |
316.39 |
106.88 |
|
74 |
5.2139 |
1.83E-03 |
322.67 |
107.15 |
|
75 |
5.3101 |
1.10E-03 |
305.83 |
107.18 |
|
76 |
5.4064 |
1.11E-02 |
348.69 |
108.58 |
|
77 |
5.5507 |
3.92E-04 |
308.84 |
109.09 |
|
78 |
5.6229 |
6.34E-04 |
315.32 |
109.1 |
|
79 |
5.6951 |
5.72E-04 |
315.09 |
109.99 |
|
80 |
5.7492 |
7.83E-04 |
317.75 |
110.25 |
|
81 |
5.8034 |
1.17E-03 |
336.88 |
110.39 |
|
82 |
5.8846 |
3.93E-04 |
330.59 |
111 |
|
83 |
6 |
2.28E-03 |
330.11 |
111.92 |
|
84 |
6.0404 |
7.94E-04 |
342.04 |
112.05 |
|
85 |
6.0808 |
5.05E-04 |
343.15 |
112.13 |
|
86 |
6.1414 |
9.90E-04 |
326.04 |
112.07 |
|
87 |
6.202 |
1.54E-03 |
312.6 |
112.03 |
|
88 |
6.2626 |
1.66E-03 |
318.11 |
112.52 |
|
89 |
6.3535 |
3.12E-03 |
334.02 |
112.96 |
|
90 |
6.4445 |
3.25E-03 |
325.8 |
113.61 |
|
91 |
6.5354 |
2.41E-03 |
320.02 |
114.03 |
|
92 |
6.6263 |
3.67E-03 |
324.53 |
114.53 |
|
93 |
6.6717 |
2.17E-03 |
313.25 |
114.63 |
|
94 |
6.7172 |
2.31E-03 |
323.67 |
114.84 |
|
95 |
6.7627 |
2.92E-03 |
322.45 |
115.14 |
|
96 |
6.8308 |
2.36E-03 |
313.98 |
115.69 |
|
97 |
6.899 |
3.04E-03 |
347.36 |
116.07 |
|
98 |
7 |
3.22E-03 |
340.88 |
116.41 |
|
99 |
7.101 |
2.97E-03 |
340.67 |
116.41 |
|
100 |
7.2019 |
2.97E-03 |
340.63 |
116.4 |
|
101 |
7.3534 |
2.97E-03 |
340.63 |
116.4 |
|
102 |
7.5534 |
2.97E-03 |
340.62 |
116.4 |
|
103 |
7.7534 |
2.97E-03 |
340.62 |
116.4 |
|
104 |
7.8767 |
2.97E-03 |
340.62 |
116.4 |
|
105 |
8 |
2.97E-03 |
340.62 |
116.4 |
Simulation Video - https://drive.google.com/file/d/1w03zG6pcVFq2QzH4TVllywQqPnclxWlK/view?usp=sharing
Equivalent Elastic Strain:


|
Time [s] |
Minimum [mm/mm] |
Maximum [mm/mm] |
Average [mm/mm] |
|
|
1 |
3.50E-02 |
2.13E-09 |
4.14E-03 |
9.60E-04 |
|
2 |
7.00E-02 |
3.47E-09 |
4.81E-03 |
1.55E-03 |
|
3 |
0.1225 |
9.22E-09 |
4.47E-03 |
1.68E-03 |
|
4 |
0.15006 |
1.64E-08 |
4.55E-03 |
1.72E-03 |
|
5 |
0.17762 |
1.63E-08 |
4.52E-03 |
1.75E-03 |
|
6 |
0.20519 |
2.01E-08 |
4.61E-03 |
1.77E-03 |
|
7 |
0.24653 |
2.44E-08 |
4.65E-03 |
1.80E-03 |
|
8 |
0.28787 |
3.20E-08 |
4.79E-03 |
1.82E-03 |
|
9 |
0.30958 |
3.40E-08 |
4.85E-03 |
1.84E-03 |
|
10 |
0.33129 |
3.74E-08 |
4.91E-03 |
1.86E-03 |
|
11 |
0.36384 |
4.23E-08 |
5.00E-03 |
1.87E-03 |
|
12 |
0.41268 |
4.93E-08 |
5.13E-03 |
1.89E-03 |
|
13 |
0.46152 |
5.57E-08 |
5.25E-03 |
1.91E-03 |
|
14 |
0.51036 |
6.26E-08 |
5.36E-03 |
1.93E-03 |
|
15 |
0.536 |
6.37E-08 |
5.41E-03 |
1.95E-03 |
|
16 |
0.56164 |
6.91E-08 |
5.46E-03 |
1.96E-03 |
|
17 |
0.60009 |
7.38E-08 |
5.53E-03 |
1.97E-03 |
|
18 |
0.63855 |
7.29E-08 |
5.63E-03 |
1.99E-03 |
|
19 |
0.67701 |
8.15E-08 |
5.72E-03 |
2.00E-03 |
|
20 |
0.7347 |
8.06E-08 |
5.84E-03 |
2.00E-03 |
|
21 |
0.76499 |
8.25E-08 |
5.91E-03 |
2.02E-03 |
|
22 |
0.79528 |
9.77E-08 |
5.97E-03 |
2.03E-03 |
|
23 |
0.84071 |
9.93E-08 |
6.05E-03 |
2.03E-03 |
|
24 |
0.90885 |
8.81E-08 |
6.17E-03 |
2.03E-03 |
|
25 |
0.977 |
1.08E-07 |
6.28E-03 |
1.93E-03 |
|
26 |
1 |
1.05E-07 |
6.33E-03 |
1.90E-03 |
|
27 |
1.023 |
8.69E-08 |
6.34E-03 |
1.89E-03 |
|
28 |
1.046 |
1.07E-07 |
6.35E-03 |
1.88E-03 |
|
29 |
1.0805 |
1.08E-07 |
6.37E-03 |
1.87E-03 |
|
30 |
1.1323 |
9.26E-08 |
6.38E-03 |
1.87E-03 |
|
31 |
1.2099 |
9.86E-08 |
6.40E-03 |
1.86E-03 |
|
32 |
1.2875 |
2.38E-07 |
6.40E-03 |
1.85E-03 |
|
33 |
1.404 |
2.50E-07 |
6.40E-03 |
1.84E-03 |
|
34 |
1.5787 |
8.15E-08 |
6.41E-03 |
1.84E-03 |
|
35 |
1.6001 |
1.22E-07 |
6.41E-03 |
1.84E-03 |
|
36 |
1.6215 |
1.13E-07 |
6.38E-03 |
1.84E-03 |
|
37 |
1.6536 |
1.36E-07 |
6.30E-03 |
1.82E-03 |
|
38 |
1.7017 |
1.30E-07 |
6.33E-03 |
1.82E-03 |
|
39 |
1.7739 |
1.16E-07 |
5.91E-03 |
1.78E-03 |
|
40 |
1.8462 |
1.12E-07 |
5.30E-03 |
1.71E-03 |
|
41 |
1.9545 |
1.08E-07 |
4.67E-03 |
1.65E-03 |
|
42 |
2 |
1.12E-07 |
4.79E-03 |
1.63E-03 |
|
43 |
2.0455 |
1.32E-07 |
4.88E-03 |
1.59E-03 |
|
44 |
2.091 |
1.19E-07 |
5.02E-03 |
1.57E-03 |
|
45 |
2.1593 |
1.59E-07 |
4.83E-03 |
1.54E-03 |
|
46 |
2.2617 |
8.57E-08 |
4.68E-03 |
1.52E-03 |
|
47 |
2.364 |
1.18E-07 |
4.64E-03 |
1.51E-03 |
|
48 |
2.5176 |
1.05E-07 |
4.82E-03 |
1.50E-03 |
|
49 |
2.7176 |
1.07E-07 |
4.75E-03 |
1.51E-03 |
|
50 |
2.9176 |
1.17E-07 |
4.84E-03 |
1.52E-03 |
|
51 |
3 |
1.18E-07 |
4.49E-03 |
1.52E-03 |
|
52 |
3.0824 |
1.12E-07 |
4.76E-03 |
1.53E-03 |
|
53 |
3.1648 |
1.16E-07 |
4.49E-03 |
1.54E-03 |
|
54 |
3.2884 |
2.50E-07 |
4.21E-03 |
1.56E-03 |
|
55 |
3.4119 |
1.14E-07 |
4.74E-03 |
1.58E-03 |
|
56 |
3.5973 |
1.05E-07 |
4.26E-03 |
1.62E-03 |
|
57 |
3.7973 |
1.16E-07 |
4.51E-03 |
1.66E-03 |
|
58 |
3.8986 |
2.05E-07 |
4.57E-03 |
1.68E-03 |
|
59 |
4 |
9.76E-08 |
4.33E-03 |
1.70E-03 |
|
60 |
4.1014 |
9.86E-08 |
4.69E-03 |
1.72E-03 |
|
61 |
4.2027 |
8.46E-08 |
4.50E-03 |
1.74E-03 |
|
62 |
4.3547 |
8.16E-08 |
4.54E-03 |
1.76E-03 |
|
63 |
4.5547 |
1.09E-07 |
4.45E-03 |
1.80E-03 |
|
64 |
4.6247 |
6.87E-08 |
4.58E-03 |
1.81E-03 |
|
65 |
4.6947 |
5.84E-08 |
4.42E-03 |
1.82E-03 |
|
66 |
4.7472 |
6.98E-08 |
4.40E-03 |
1.83E-03 |
|
67 |
4.7997 |
5.22E-08 |
4.67E-03 |
1.84E-03 |
|
68 |
4.8785 |
5.10E-08 |
4.41E-03 |
1.84E-03 |
|
69 |
4.9572 |
5.70E-08 |
4.30E-03 |
1.85E-03 |
|
70 |
5 |
4.93E-08 |
4.49E-03 |
1.86E-03 |
|
71 |
5.0428 |
4.49E-08 |
5.01E-03 |
1.87E-03 |
|
72 |
5.0855 |
3.85E-08 |
4.54E-03 |
1.88E-03 |
|
73 |
5.1497 |
2.84E-08 |
4.47E-03 |
1.88E-03 |
|
74 |
5.2139 |
3.17E-08 |
4.56E-03 |
1.89E-03 |
|
75 |
5.3101 |
2.75E-08 |
4.35E-03 |
1.89E-03 |
|
76 |
5.4064 |
1.69E-07 |
4.94E-03 |
1.91E-03 |
|
77 |
5.5507 |
1.58E-08 |
4.39E-03 |
1.93E-03 |
|
78 |
5.6229 |
1.58E-08 |
4.49E-03 |
1.93E-03 |
|
79 |
5.6951 |
1.11E-08 |
4.46E-03 |
1.95E-03 |
|
80 |
5.7492 |
1.32E-08 |
4.51E-03 |
1.95E-03 |
|
81 |
5.8034 |
1.85E-08 |
4.80E-03 |
1.96E-03 |
|
82 |
5.8846 |
1.32E-08 |
4.71E-03 |
1.97E-03 |
|
83 |
6 |
3.56E-08 |
4.67E-03 |
1.99E-03 |
|
84 |
6.0404 |
1.98E-08 |
4.84E-03 |
2.00E-03 |
|
85 |
6.0808 |
1.17E-08 |
4.86E-03 |
2.00E-03 |
|
86 |
6.1414 |
1.86E-08 |
4.64E-03 |
2.00E-03 |
|
87 |
6.202 |
2.35E-08 |
4.44E-03 |
2.00E-03 |
|
88 |
6.2626 |
2.81E-08 |
4.51E-03 |
2.01E-03 |
|
89 |
6.3535 |
5.58E-08 |
4.72E-03 |
2.02E-03 |
|
90 |
6.4445 |
6.94E-08 |
4.62E-03 |
2.04E-03 |
|
91 |
6.5354 |
6.87E-08 |
4.52E-03 |
2.04E-03 |
|
92 |
6.6263 |
9.32E-08 |
4.60E-03 |
2.06E-03 |
|
93 |
6.6717 |
7.31E-08 |
4.43E-03 |
2.06E-03 |
|
94 |
6.7172 |
7.39E-08 |
4.58E-03 |
2.07E-03 |
|
95 |
6.7627 |
8.44E-08 |
4.56E-03 |
2.08E-03 |
|
96 |
6.8308 |
7.07E-08 |
4.48E-03 |
2.09E-03 |
|
97 |
6.899 |
8.46E-08 |
4.91E-03 |
2.10E-03 |
|
98 |
7 |
8.21E-08 |
4.84E-03 |
2.11E-03 |
|
99 |
7.101 |
7.79E-08 |
4.84E-03 |
2.11E-03 |
|
100 |
7.2019 |
7.78E-08 |
4.84E-03 |
2.11E-03 |
|
101 |
7.3534 |
7.78E-08 |
4.84E-03 |
2.11E-03 |
|
102 |
7.5534 |
7.77E-08 |
4.84E-03 |
2.11E-03 |
|
103 |
7.7534 |
7.77E-08 |
4.84E-03 |
2.11E-03 |
|
104 |
7.8767 |
7.77E-08 |
4.84E-03 |
2.11E-03 |
|
105 |
8 |
7.77E-08 |
4.84E-03 |
2.11E-03 |
Simulation Video - https://drive.google.com/file/d/186ftOAoX3-qDYjnINusGsfEmCNSOTAXZ/view?usp=sharing
Case 3:
Equivalent Stress:


|
Time [s] |
Minimum [MPa] |
Maximum [MPa] |
Average [MPa] |
|
|
1 |
1.00E-02 |
4.91E-04 |
65.394 |
6.7051 |
|
2 |
2.00E-02 |
3.88E-05 |
102.47 |
24.307 |
|
3 |
3.50E-02 |
2.70E-05 |
200.22 |
55.16 |
|
4 |
5.75E-02 |
3.14E-05 |
208.53 |
80.501 |
|
5 |
9.13E-02 |
8.89E-05 |
219.28 |
90.564 |
|
6 |
0.14188 |
1.06E-03 |
257.7 |
96.838 |
|
7 |
0.16845 |
3.00E-04 |
264.71 |
99.697 |
|
8 |
0.19503 |
2.37E-04 |
274.32 |
102.18 |
|
9 |
0.2349 |
4.54E-04 |
286.33 |
105.58 |
|
10 |
0.27477 |
5.85E-04 |
307.39 |
108.67 |
|
11 |
0.33457 |
7.08E-04 |
332.39 |
113.06 |
|
12 |
0.36596 |
7.15E-04 |
339.83 |
115.25 |
|
13 |
0.39736 |
7.75E-04 |
346.23 |
117.37 |
|
14 |
0.44445 |
8.82E-04 |
357.71 |
120.36 |
|
15 |
0.46917 |
1.05E-03 |
367.43 |
121.93 |
|
16 |
0.4939 |
1.05E-03 |
372.89 |
123.38 |
|
17 |
0.53098 |
1.10E-03 |
381.55 |
125.45 |
|
18 |
0.58661 |
1.47E-03 |
395.24 |
128.32 |
|
19 |
0.64224 |
1.20E-03 |
408.57 |
131.06 |
|
20 |
0.69787 |
1.01E-03 |
423.27 |
133.26 |
|
21 |
0.72708 |
1.44E-03 |
429.55 |
134.3 |
|
22 |
0.75628 |
1.58E-03 |
435.53 |
135.26 |
|
23 |
0.80009 |
1.51E-03 |
445.91 |
135.77 |
|
24 |
0.8658 |
6.27E-03 |
462.2 |
134.45 |
|
25 |
0.93151 |
3.66E-03 |
477.79 |
131.91 |
|
26 |
0.96576 |
1.51E-03 |
484.79 |
131.08 |
|
27 |
1 |
1.55E-03 |
496.72 |
127.7 |
|
28 |
1.0342 |
1.44E-03 |
498.07 |
127.63 |
|
29 |
1.0685 |
1.73E-03 |
499.12 |
127.62 |
|
30 |
1.1199 |
1.39E-03 |
500.66 |
126.85 |
|
31 |
1.1712 |
1.23E-03 |
502.11 |
125.71 |
|
32 |
1.2483 |
1.44E-02 |
500.48 |
125.59 |
|
33 |
1.3253 |
4.10E-03 |
498.87 |
125.45 |
|
34 |
1.4409 |
2.90E-03 |
495.74 |
124.37 |
|
35 |
1.4987 |
1.34E-03 |
495.69 |
123.9 |
|
36 |
1.5565 |
2.02E-03 |
497.31 |
123.59 |
|
37 |
1.6432 |
1.72E-03 |
492.76 |
122.68 |
|
38 |
1.7082 |
1.77E-03 |
489.6 |
122.37 |
|
39 |
1.7732 |
1.94E-03 |
487.49 |
121.91 |
|
40 |
1.8382 |
1.72E-03 |
481.97 |
121.16 |
|
41 |
1.9357 |
2.26E-03 |
480.26 |
120.99 |
|
42 |
2 |
1.72E-03 |
477.42 |
120.46 |
|
43 |
2.0643 |
1.90E-03 |
442.03 |
115.97 |
|
44 |
2.1286 |
1.72E-03 |
404.27 |
111.19 |
|
45 |
2.225 |
1.71E-03 |
353.81 |
104.82 |
|
46 |
2.3215 |
1.72E-03 |
318.99 |
100.42 |
|
47 |
2.4179 |
1.71E-03 |
294.94 |
97.739 |
|
48 |
2.5144 |
1.58E-03 |
277.5 |
96.142 |
|
49 |
2.6108 |
1.67E-03 |
268.06 |
95.295 |
|
50 |
2.7072 |
1.62E-03 |
260.47 |
94.297 |
|
51 |
2.8037 |
1.95E-03 |
254.08 |
93.713 |
|
52 |
2.9001 |
1.49E-03 |
250.26 |
93.588 |
|
53 |
2.9501 |
1.44E-03 |
249.35 |
93.63 |
|
54 |
3 |
1.37E-03 |
248.58 |
93.609 |
|
55 |
3.0499 |
1.30E-03 |
251.21 |
93.25 |
|
56 |
3.0999 |
1.16E-03 |
249.82 |
93.38 |
|
57 |
3.1748 |
1.54E-03 |
246.29 |
93.712 |
|
58 |
3.2497 |
1.43E-03 |
243.16 |
93.919 |
|
59 |
3.3246 |
1.24E-03 |
242.58 |
94.516 |
|
60 |
3.3995 |
9.33E-04 |
241.61 |
94.557 |
|
61 |
3.4744 |
1.00E-03 |
241.92 |
94.938 |
|
62 |
3.5493 |
1.05E-03 |
243.75 |
95.346 |
|
63 |
3.6243 |
1.22E-03 |
241.67 |
95.616 |
|
64 |
3.6992 |
5.45E-04 |
242.54 |
96.236 |
|
65 |
3.8115 |
1.02E-03 |
243.48 |
97.57 |
|
66 |
3.9239 |
1.22E-03 |
243.01 |
98.124 |
|
67 |
3.9619 |
6.49E-04 |
241.86 |
98.171 |
|
68 |
4 |
6.90E-04 |
243.12 |
98.661 |
|
69 |
4.0381 |
9.34E-04 |
244.95 |
99.233 |
|
70 |
4.0761 |
9.23E-04 |
246.36 |
99.65 |
|
71 |
4.1332 |
5.35E-04 |
282.14 |
99.488 |
|
72 |
4.2188 |
1.08E-03 |
248.22 |
100.74 |
|
73 |
4.3044 |
9.37E-04 |
248.84 |
101.35 |
|
74 |
4.39 |
1.08E-03 |
251.73 |
102.25 |
|
75 |
4.4328 |
1.09E-03 |
251.46 |
102.5 |
|
76 |
4.4756 |
8.39E-04 |
253.26 |
102.96 |
|
77 |
4.5399 |
1.07E-03 |
256.49 |
103.85 |
|
78 |
4.6041 |
7.76E-04 |
260.7 |
104.75 |
|
79 |
4.6683 |
1.02E-03 |
260.38 |
105.02 |
|
80 |
4.7646 |
7.27E-04 |
262.01 |
105.93 |
|
81 |
4.8609 |
7.40E-04 |
262.99 |
106.58 |
|
82 |
4.9572 |
3.59E-04 |
262.88 |
107.23 |
|
83 |
5 |
3.61E-04 |
262.68 |
107.47 |
|
84 |
5.0428 |
3.38E-04 |
262.7 |
107.72 |
|
85 |
5.0855 |
3.09E-04 |
262.89 |
107.95 |
|
86 |
5.1497 |
4.87E-04 |
262.57 |
108.28 |
|
87 |
5.1978 |
2.25E-04 |
262.35 |
108.59 |
|
88 |
5.2459 |
2.91E-04 |
262.52 |
108.97 |
|
89 |
5.318 |
1.88E-04 |
262.7 |
109.42 |
|
90 |
5.3902 |
3.34E-04 |
262.6 |
109.75 |
|
91 |
5.4624 |
8.00E-04 |
262.61 |
110.33 |
|
92 |
5.5706 |
8.54E-05 |
262.76 |
110.97 |
|
93 |
5.733 |
1.43E-04 |
262.16 |
111.9 |
|
94 |
5.933 |
6.21E-04 |
262.17 |
112.8 |
|
95 |
6 |
3.70E-04 |
262.15 |
113.23 |
|
96 |
6.067 |
3.63E-04 |
261.61 |
113.51 |
|
97 |
6.1341 |
1.00E-04 |
261.68 |
113.82 |
|
98 |
6.2011 |
3.94E-04 |
261.42 |
114.19 |
|
99 |
6.3017 |
2.53E-03 |
261.08 |
114.69 |
|
100 |
6.4022 |
7.73E-04 |
261.42 |
115.28 |
|
101 |
6.5028 |
2.69E-04 |
261.14 |
115.77 |
|
102 |
6.6034 |
4.97E-03 |
261.33 |
116.29 |
|
103 |
6.7039 |
2.79E-03 |
260.85 |
116.78 |
|
104 |
6.8045 |
2.13E-03 |
261.32 |
117.45 |
|
105 |
6.9051 |
5.02E-04 |
261.17 |
118.05 |
|
106 |
7 |
3.67E-03 |
261.5 |
118.58 |
|
107 |
7.0949 |
6.56E-04 |
261.21 |
118.52 |
|
108 |
7.1899 |
6.61E-04 |
261.1 |
118.5 |
|
109 |
7.3323 |
6.73E-04 |
261.1 |
118.5 |
|
110 |
7.5323 |
6.75E-04 |
261.11 |
118.5 |
|
111 |
7.7323 |
6.75E-04 |
261.11 |
118.5 |
|
112 |
7.9323 |
6.75E-04 |
261.11 |
118.5 |
|
113 |
8 |
6.75E-04 |
261.11 |
118.5 |
Simulation Video - https://drive.google.com/file/d/1sm2uJRFXo1qxNFyJ9pY0DFGJf8txuC79/view?usp=sharing
Equivalent Elastic Strain:


|
Time [s] |
Minimum [mm/mm] |
Maximum [mm/mm] |
Average [mm/mm] |
|
|
1 |
1.00E-02 |
1.21E-08 |
1.55E-03 |
1.53E-04 |
|
2 |
2.00E-02 |
8.81E-10 |
2.38E-03 |
5.50E-04 |
|
3 |
3.50E-02 |
6.04E-10 |
4.49E-03 |
1.24E-03 |
|
4 |
5.75E-02 |
9.39E-10 |
4.64E-03 |
1.83E-03 |
|
5 |
9.13E-02 |
2.77E-09 |
5.00E-03 |
2.08E-03 |
|
6 |
0.14188 |
3.13E-08 |
5.80E-03 |
2.24E-03 |
|
7 |
0.16845 |
8.75E-09 |
6.02E-03 |
2.31E-03 |
|
8 |
0.19503 |
7.16E-09 |
6.18E-03 |
2.37E-03 |
|
9 |
0.2349 |
1.14E-08 |
6.48E-03 |
2.45E-03 |
|
10 |
0.27477 |
1.49E-08 |
6.88E-03 |
2.52E-03 |
|
11 |
0.33457 |
1.75E-08 |
7.53E-03 |
2.62E-03 |
|
12 |
0.36596 |
2.03E-08 |
7.68E-03 |
2.68E-03 |
|
13 |
0.39736 |
1.85E-08 |
7.79E-03 |
2.73E-03 |
|
14 |
0.44445 |
2.22E-08 |
8.14E-03 |
2.80E-03 |
|
15 |
0.46917 |
2.69E-08 |
8.20E-03 |
2.83E-03 |
|
16 |
0.4939 |
2.64E-08 |
8.31E-03 |
2.87E-03 |
|
17 |
0.53098 |
2.50E-08 |
8.51E-03 |
2.92E-03 |
|
18 |
0.58661 |
3.29E-08 |
8.81E-03 |
2.98E-03 |
|
19 |
0.64224 |
3.13E-08 |
9.11E-03 |
3.05E-03 |
|
20 |
0.69787 |
3.38E-08 |
9.43E-03 |
3.10E-03 |
|
21 |
0.72708 |
3.25E-08 |
9.56E-03 |
3.13E-03 |
|
22 |
0.75628 |
4.26E-08 |
9.69E-03 |
3.15E-03 |
|
23 |
0.80009 |
4.55E-08 |
9.92E-03 |
3.16E-03 |
|
24 |
0.8658 |
1.59E-07 |
1.03E-02 |
3.13E-03 |
|
25 |
0.93151 |
1.13E-07 |
1.06E-02 |
3.07E-03 |
|
26 |
0.96576 |
3.42E-08 |
1.08E-02 |
3.05E-03 |
|
27 |
1 |
3.53E-08 |
1.11E-02 |
2.98E-03 |
|
28 |
1.0342 |
4.83E-08 |
1.11E-02 |
2.98E-03 |
|
29 |
1.0685 |
3.91E-08 |
1.11E-02 |
2.98E-03 |
|
30 |
1.1199 |
5.61E-08 |
1.11E-02 |
2.96E-03 |
|
31 |
1.1712 |
2.84E-08 |
1.12E-02 |
2.93E-03 |
|
32 |
1.2483 |
3.83E-07 |
1.11E-02 |
2.93E-03 |
|
33 |
1.3253 |
1.03E-07 |
1.11E-02 |
2.93E-03 |
|
34 |
1.4409 |
9.76E-08 |
1.10E-02 |
2.91E-03 |
|
35 |
1.4987 |
6.28E-08 |
1.10E-02 |
2.90E-03 |
|
36 |
1.5565 |
4.55E-08 |
1.11E-02 |
2.90E-03 |
|
37 |
1.6432 |
3.89E-08 |
1.10E-02 |
2.88E-03 |
|
38 |
1.7082 |
4.00E-08 |
1.09E-02 |
2.87E-03 |
|
39 |
1.7732 |
4.38E-08 |
1.09E-02 |
2.86E-03 |
|
40 |
1.8382 |
3.90E-08 |
1.08E-02 |
2.85E-03 |
|
41 |
1.9357 |
5.41E-08 |
1.07E-02 |
2.85E-03 |
|
42 |
2 |
3.90E-08 |
1.07E-02 |
2.84E-03 |
|
43 |
2.0643 |
4.33E-08 |
9.87E-03 |
2.74E-03 |
|
44 |
2.1286 |
3.90E-08 |
9.03E-03 |
2.63E-03 |
|
45 |
2.225 |
3.88E-08 |
7.90E-03 |
2.50E-03 |
|
46 |
2.3215 |
3.90E-08 |
7.12E-03 |
2.40E-03 |
|
47 |
2.4179 |
3.89E-08 |
6.58E-03 |
2.35E-03 |
|
48 |
2.5144 |
4.18E-08 |
6.19E-03 |
2.32E-03 |
|
49 |
2.6108 |
4.95E-08 |
5.96E-03 |
2.30E-03 |
|
50 |
2.7072 |
5.95E-08 |
5.79E-03 |
2.28E-03 |
|
51 |
2.8037 |
8.43E-08 |
5.65E-03 |
2.27E-03 |
|
52 |
2.9001 |
3.73E-08 |
5.57E-03 |
2.28E-03 |
|
53 |
2.9501 |
3.69E-08 |
5.55E-03 |
2.28E-03 |
|
54 |
3 |
3.70E-08 |
5.54E-03 |
2.28E-03 |
|
55 |
3.0499 |
4.37E-08 |
5.60E-03 |
2.27E-03 |
|
56 |
3.0999 |
4.16E-08 |
5.56E-03 |
2.28E-03 |
|
57 |
3.1748 |
6.68E-08 |
5.49E-03 |
2.29E-03 |
|
58 |
3.2497 |
6.62E-08 |
5.42E-03 |
2.30E-03 |
|
59 |
3.3246 |
3.74E-08 |
5.40E-03 |
2.31E-03 |
|
60 |
3.3995 |
3.62E-08 |
5.39E-03 |
2.32E-03 |
|
61 |
3.4744 |
3.73E-08 |
5.40E-03 |
2.33E-03 |
|
62 |
3.5493 |
3.90E-08 |
5.44E-03 |
2.34E-03 |
|
63 |
3.6243 |
5.54E-08 |
5.38E-03 |
2.35E-03 |
|
64 |
3.6992 |
3.02E-08 |
5.40E-03 |
2.37E-03 |
|
65 |
3.8115 |
3.59E-08 |
5.42E-03 |
2.40E-03 |
|
66 |
3.9239 |
5.12E-08 |
5.40E-03 |
2.42E-03 |
|
67 |
3.9619 |
3.05E-08 |
5.39E-03 |
2.42E-03 |
|
68 |
4 |
3.13E-08 |
5.41E-03 |
2.43E-03 |
|
69 |
4.0381 |
3.95E-08 |
5.45E-03 |
2.45E-03 |
|
70 |
4.0761 |
3.49E-08 |
5.48E-03 |
2.46E-03 |
|
71 |
4.1332 |
2.87E-08 |
6.33E-03 |
2.46E-03 |
|
72 |
4.2188 |
4.27E-08 |
5.52E-03 |
2.49E-03 |
|
73 |
4.3044 |
3.05E-08 |
5.53E-03 |
2.51E-03 |
|
74 |
4.39 |
3.21E-08 |
5.60E-03 |
2.53E-03 |
|
75 |
4.4328 |
3.34E-08 |
5.59E-03 |
2.54E-03 |
|
76 |
4.4756 |
2.29E-08 |
5.63E-03 |
2.55E-03 |
|
77 |
4.5399 |
3.00E-08 |
5.70E-03 |
2.57E-03 |
|
78 |
4.6041 |
1.90E-08 |
5.80E-03 |
2.59E-03 |
|
79 |
4.6683 |
2.59E-08 |
5.79E-03 |
2.60E-03 |
|
80 |
4.7646 |
1.83E-08 |
5.83E-03 |
2.63E-03 |
|
81 |
4.8609 |
1.88E-08 |
5.85E-03 |
2.65E-03 |
|
82 |
4.9572 |
1.15E-08 |
5.85E-03 |
2.67E-03 |
|
83 |
5 |
1.27E-08 |
5.84E-03 |
2.67E-03 |
|
84 |
5.0428 |
1.16E-08 |
5.84E-03 |
2.68E-03 |
|
85 |
5.0855 |
1.14E-08 |
5.85E-03 |
2.69E-03 |
|
86 |
5.1497 |
1.81E-08 |
5.84E-03 |
2.70E-03 |
|
87 |
5.1978 |
1.74E-08 |
5.83E-03 |
2.71E-03 |
|
88 |
5.2459 |
1.76E-08 |
5.84E-03 |
2.72E-03 |
|
89 |
5.318 |
1.80E-08 |
5.84E-03 |
2.73E-03 |
|
90 |
5.3902 |
1.83E-08 |
5.84E-03 |
2.74E-03 |
|
91 |
5.4624 |
1.92E-08 |
5.84E-03 |
2.75E-03 |
|
92 |
5.5706 |
4.43E-09 |
5.84E-03 |
2.77E-03 |
|
93 |
5.733 |
4.42E-09 |
5.83E-03 |
2.80E-03 |
|
94 |
5.933 |
3.20E-08 |
5.83E-03 |
2.83E-03 |
|
95 |
6 |
1.14E-08 |
5.83E-03 |
2.84E-03 |
|
96 |
6.067 |
9.73E-09 |
5.82E-03 |
2.85E-03 |
|
97 |
6.1341 |
3.00E-09 |
5.82E-03 |
2.86E-03 |
|
98 |
6.2011 |
1.05E-08 |
5.81E-03 |
2.87E-03 |
|
99 |
6.3017 |
7.09E-08 |
5.81E-03 |
2.89E-03 |
|
100 |
6.4022 |
1.96E-08 |
5.81E-03 |
2.91E-03 |
|
101 |
6.5028 |
1.06E-08 |
5.81E-03 |
2.92E-03 |
|
102 |
6.6034 |
1.28E-07 |
5.81E-03 |
2.94E-03 |
|
103 |
6.7039 |
6.64E-08 |
5.80E-03 |
2.95E-03 |
|
104 |
6.8045 |
6.22E-08 |
5.81E-03 |
2.97E-03 |
|
105 |
6.9051 |
1.58E-08 |
5.81E-03 |
2.99E-03 |
|
106 |
7 |
9.63E-08 |
5.82E-03 |
3.01E-03 |
|
107 |
7.0949 |
2.03E-08 |
5.81E-03 |
3.01E-03 |
|
108 |
7.1899 |
2.04E-08 |
5.81E-03 |
3.01E-03 |
|
109 |
7.3323 |
2.04E-08 |
5.81E-03 |
3.01E-03 |
|
110 |
7.5323 |
2.04E-08 |
5.81E-03 |
3.01E-03 |
|
111 |
7.7323 |
2.04E-08 |
5.81E-03 |
3.01E-03 |
|
112 |
7.9323 |
2.04E-08 |
5.81E-03 |
3.01E-03 |
|
113 |
8 |
2.04E-08 |
5.81E-03 |
3.01E-03 |
Simulation Video - https://drive.google.com/file/d/1nB2lLrHPEfAJIWbDrY6e95_9JDt1usDe/view?usp=sharing
Tabulation:
|
Cases |
Max. Equivalent Stress (MPa) |
Max. Equivalent Elastic Strain (mm/mm) |
|
Case 1 |
650.38 |
5.96E-03 |
|
Case 2 |
452.01 |
6.41E-03 |
|
Case 3 |
502.11 |
1.12E-02 |
Comparison:
From the simulation results we can see that the Case 2 material that is Aluminium Alloy NL has experienced least Max. Equivalent Stress compared to the other materials Copper Alloy NL and Magnesium Alloy NL. Even though Aluminium Alloy NL has experienced a bit higher Max. Equivalent Elastic Strain than Copper Alloy NL, we can see that the latter has experienced larger Max. Equivalent Stress. So, we can conclude that Aluminium Alloy NL is the better material suited for Wire Bending process out of the given materials.