Challenge

Week 4:- Pin Unit Design Challenge

DESIGN OF FIX PIN AND RETRACTABLE PIN UNIT

The fix pin and the retractable pin units are hole constraining fixture for car panels.

FIXED PIN UNIT

Fixed pin unit is a unit designed to locate the car panel using pins.

The parts of fixed pin are:

  1. Pin
  2. Pin retainer
  3. Shim/Spacer
  4. Block
  5. Blade or Adapter plate
  6. Riser

Fundametals of pin unit design

  • it is necessary to have 2 pins to locate a car panel & here one pin must arrest 4 way(4 translational) & other must arrest 2 way(i.e. 2 rotational) of a car panel.
  • The axis of the car panel hole & the axis of the pin should be same (in general)
  • The pin tolerance for a geo pin will be of closer tolerance i.e. -0.15mm & for re-spot pin is -0.28mm

1)Pin should engage 3 to 5 mm from car panel entry surface.

2) All pins should be accomodated with 2 way adjustable shims irrespective of direction of arresting.

3)Round pins should be used in case of 4 way arresting of car part if the hole is round.

4) Round pins can be used for 2 way arresting of car part only if the hole is slot.

5)Diamond pins should be used in case of 2 way arresting of car part if hole is round

6)Diamond pins should be used in case of 4 way arresting of car part if hole is slotted.

There are 2 types of pin units

1) Fixed pin unit : In this type of unit the pin is fixed by means of pin retainer & riser.

2) Retractable pin unit: In this type of unit there is the provision of moving of pin in up-down direction.

PIN

Pin is the part which locates the car panel.

Two type of pins are there:

Round Pin:

Diamond Pin:

Pin Retainer:
A pin retainer is a part which hold the pin in position, the pin retainer can either be a make part or a standard part.
Block/L Block:
These parts are mainly used to accomodate the shimming directions as per fundamental in general.
Shims/Spacers:
Shims & Spacers are some standard parts in general,which are used for adjustments of locators(NC Blocks & pin retainers) for desired values for the precise working of a unit with respect to car part.
Riser:
It is a part on which all the parts of a unit are mounted & is mounted on the base plate of a tool.
Process:
FIX PIN UNIT 1:
FIX PIN UNIT 02:
RETRACTABLE PIN UNIT 01:
RETRACTABLE PIN UNIT 02:
FIXTURE WITH FIX PIN UNITS:
FIXTURE WITH RETRACTABLE PIN UNITS:
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