Challenge

Week 4 Challenge : CFD Meshing for BMW car

Aim/Objective

  • Surface Mesh the given solid with different grid lengths for each parts
  • Create wind tunnel for CFD applications and surface mesh it

Procedure

  • The geometry is cut into half exvluding logo
  • Then geometry checkup is done
  • Overlapping sirfaces are deleted
  • Surfaces which does not have the influence on the shape of the body are removed in order avoid forming new unnecessory volumes
  • Surface that are poped out of the car body are deleted using intersection option
  • Single cones and triple cones are fixed
  • After geometry cleanup the half body is mirrored to form the full car shape
  • Wind tunnel is created in such a way that the enterance to the centre of car is 4 times the length of the car and the exit of the wind tunnel is 6 times the lenght of car apart from the centre of gepmetry
  • The top surface is made 3 times the length of the car and bottom surface is made 10 mm below the tires
  • Then surface mesh is done each part
  • Checked if it meets the quality criteria
  • The side surfaces are given the gradual growth in mesh size from bottom to top so the mesh is finer where the car lies
  • Checked for any intersections
  • Moved on to volume meshing
  • Found volume between car and wind tunnel which is the volume that we need

Learning Outcomes

  • Advanced surface cleanup
  • Deleting unwanted faces
  • Solving intersections , triple cons, single cons
  • Making the solid simpler so to detect volumes as intented
  • Surface meshing tools
  • Creating wind tunnel
  • Volume meshing

Result

  • For extracting volumes the geametry shall contain no triple cons, single cons or intersections
  • Sharp edges should be carefully meshed as the mesh sizes may affect the shape of the geoetry there and can further cause intersection errors

Conclusion

  • Surface meshed the given geometry
  • Wind tunnel is created
  • Volume is extracted

File

https://drive.google.com/file/d/1WpHzxx3rdZU-7hmZFsvOCn6AgbrFwuSi/view?usp=sharing

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