Challenge

Week 4 - 2D Meshing for Sheet Metal

Aim:-

For the given CCB CAD model, Check for the Geometry cleanup (if required), Take the mid surface, and Mesh it with the below 2D element Quality criteria. 

Quality Criteria:-

S.No 

Quality Criteria 

Value 

1

Target/Average length  

5

2

Minimum Length 

3

3

Maximum Length 

7

4

Aspect 

3

5

Warpage

15

6

Skewness

45

7

Jacobian 

0.7

8

Minimum Quad Angle 

45

9

Maximum Quad Angle 

135

10

Minimum  Tria Angle 

30

11

Maximum Tria Angle 

120

10

Tria Percentage 

15

Procedure:-

1.Import the model by clicking open from file menu.

2.now we have to observe part first and plan accordingly, so first step

  should be use topo option over entire model and do geometry check

 this is regular step while work on new model.

3.now measure thickness of various component and we can observe

  there are 3types of thickness present.

4.we have to clear geometry which is cause for quality failure.

5.now for taking mid surface click mid surface ---skin---and while performing

  this from option list use always ask and put mid surface to appropriate PID

6.one by one take mid for all available parts.

7.after that give mesh length 5mm and below quality criteria

S.No 

Quality Criteria 

Value 

1

Target/Average length  

5

2

Minimum Length 

3

3

Maximum Length 

7

4

Aspect 

3

5

Warpage

15

6

Skewness

45

7

Jacobian 

0.7

8

Minimum Quad Angle 

45

9

Maximum Quad Angle 

135

10

Minimum  Tria Angle 

30

11

Maximum Tria Angle 

120

10

Tria Percentage 

15

7.now by using mesh algorithm mesh the mid surface one by one.

8.by switching hidden mode we can number of off elements. And get rid of those off elements

  by using move ,split, sweep, join option,

9.now in quality criteria there Is option draw as solid by clicking that option we can see

 assign thickness over the component.

 

what I learn from this challenge

1.import of model

3.assign PID for different region

4.set mesh parameter

5.set quality criteria

6.deploy mesh

7.various isolating options

8.hide options

9.topo clean-up

10.surfacemesh

11.mid surface 

12.set PID for thickness

13.how to clear off elements

14.applying thickness 

drive link:-

 https://drive.google.com/file/d/1ftIJj-GhgQfccm2BuRQBzvvq_UlFzp17/view?usp=drivesdk

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