Challenge

Week 3- Geometry cleanup and Mid-surfacing

Aim:- To extract mid-surface for the tube model and provide a connection with a sharing option at the tube joint locations. create a model in spaceclaim, and perform a model analysis.

  • Case 1:- To extract mid-surface for the tube model and provide a connection with a sharing option at the tube joint locations.

    • open the space-claim and import the model, To import the model go>file>open and import your file as shown below.
    • To Extract the middle surface go>prepare tab>in the Analysis section click on midsurface.
    • After that select the surface click on the right button, then mid-surface extract.
    • After extracting the midsurface, click on the share option in the workbench tab.
    • we seen the ages glow in pink colour then we click on right button.
    • Then we saw some ages connected to the tube and some not connected; these are shown in red. Now we go to the Prepare tab> Analysis section extend option.
    • now select the ages and extend them. now the connection is ready.

    Case 2:

    Create a model in Spaceclaim one on top of each other and create a shared topology between the top block and the bottom block.

    Dimension of Top Block A: 20 x 20 x 5 mm

    Dimension of Bottom Block B: 40 x 40 x 10 mm

    Boundary Conditions: Provide Fixed support for the bottom face of Block B

    Perform a modal analysis (free run) to verify connections and analyze the results.

    • open the workbench then open model analysis in the workbench after that open spaceclaim.
    • Now we create the geometry according to the question as shown below.
    • First create a rectangle 40*40 then click on return to 3D model and activate pull command and pull the surface to 10mm height.
    • Now we create a second block on the first surface and activate sketch mode select the rectangle and define the rectangle from the canter draw a rectangle 20*20 then click on return to 3D model activate pull command and pull the surface to 5mm height.
    • This model is a single body, now we separate them using the split body command.
    • now we create a connection between both bodies using the share option in the workbench tab.
    • Now model is ready then we go to workbench>model> and open the mechanical.
    • now the model is open in the mechanical, go to mesh >insert>method select all geometry and set Quadrilateral Dominant>insert sizing select the body and give element size 2mm then create.
    • In the model section insert the fix support in the bottom of the B block.
    • In an analysis setting we can set max modes to find that you want.
    • in the solution tab insert the deformation. than solve it.
    • To get the modeshape results select the data in frequency table>right click >create mode shape results from of total deformation than in project tree solve all results.
    • Result comparison

      1. second model shape.

      frequency-60705HZ and max deformation-205.74mm

      2. third model shape

      frequency-70717HZ and deformation-219.65mm

      3. fourth model shape

      frequency-85279HZ and deformation-355.44mm

    • sixth model shape
      frequency-86576HZ and deformation-269.51mm
  • seventh model
  • frequency-88164HZ and deformation-201.48mm
    • eight model
      frequency-94016HZ and deformation-215.4mm
  • ninth model
  • frequency-94843HZ and deformation-391.5mm
  • tenth model
  • frequency-97209HZ and deformation-431.66mm
  • eleventh model
  • frequency-1,0145e+5HZ and deformation-413.03mm
  • twelfth model
  • frequency-1.0145e+5HZ and deformation-413.03mm
  • thirteen model
  • frequency-1.0699e+5HZ and deformation-318.85mm
  • fourteen model
  • frequency-1.0788e+5HZ and deformation-314.64mm

    • Conclusion

      • In-tube model connection is properly done.
      • in the second case geometry shared successfully between blocks A and B.
      • Total deformation and frequencies find out.
      Learning outcomes
      • How to do extract midsurface, splitbody, shared option, and create geometry in spaceclaim.
      • How to do meshing, and model setup in ansys mechanical.
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