Challenge

Week 3 Challenge : CFD meshing on Turbocharger

I Have Learned about Turbocharger in this challenge

In the PID Manager, the PID parts are already been assigned so it's easy to clear the overlapping face and we can clear it by compress tool

The triple cons and double cons can't be viewed properly so we can go for a geometry check and identify the errors

Using the intersect option in the face,we can mark it as first and second,it'll be helpful to clear the intersecting errors

By using the face - new - coons option, we can clear the single cons

Using the Transform option in curves, we can create a curve and it can help to create a surface

If we want a copy of the plane,we can select 3 points and Transform - copy - entities - symmetry - mirror 3 points plane

We need the shaft to flow in a single volume but there was extra surface so we want to delete the surfaces which makes an error

By using Cons - project, we can clear the overlapping faces and it also help to create a face

We need volume in the geometry but it's been opened, to do mesh we need to close the gap

Assigning the PIDs and giving names to each of the geometry one by one so we can do the surface mesh according to the millimetres we want them to mesh

We can't mesh everything because the values are different so we can freeze one by one

1 : Blade stage 1, Blade stage 2 & Shaft rotor - 1mm

2: Impeller - 2mm -

3: Turbo Casing, Compressor casing, Inlet Casing cover - 5mm -

After Unfreezing the surface mesh, we can go for volumteric mesh

In the Volumetric deck, Under Volume - we can define it so it will run a check

We're concentrating only on internal flow so we can delete the external volume. We can mesh it up double click on the undefined and selecting the Tetra CFD and after that we can remesh as shown in fig....

To check whether it has been properly meshed, we can cut the plane by Cut plane - New - Default XY which we needed to cut and create a new part and by clicking ok,the cut plane will appear as shown in above figure

i Have uploaded a wrong file. below is the following link for CFD Meshing for Turbocharger

https://drive.google.com/file/d/1GCaqifnQTR0arCpEhHyP9mhSv16NUXqk/view?usp=sharing

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