Week 2 Bevel Gear Challenge

BEVEL GEAR SIMULATION   OBJECTIVE To describe about the Grid Dependency test and its uses To perform Static Structural analysis on a Bevel Gear in ANSYS Workbench and perform Grid dependency test with three different mesh sizes Case 1: 6 mm as the element mesh size Case 2: 5 mm as the element mesh size Case 3: 4 mm…

CAR CRASH SIMULATION   OBJECTIVE To perform Car crash simulation in ANSYS Workbench and conduct a parametric study with 3 different values of thickness for the car body Analyse the total deformation and Equivalent stresses acting on the model.    MODEL SETUP The 3D model of the setup is imported into ANSYS Space Claim.…

SIMULATION OF A BULLET PENETRATING A BUCKET   OBJECTIVE To perform explicit analysis for a Bullet penetrating a Bucket in ANSYS Workbench by assigning three different non-linear materials for the bucket Analyse their behaviour for three different cases and compare the results   MODEL SETUP The 3D model of the…

MACHINING WITH PLANER   OBJECTIVE To perform an explicit dynamic Planer machining simulation in ANSYS Workbench and find out Total deformation Equivalent stress User defined result for temperature of the body Analyse the model with two different velocities of 20000 mm/s and 15000 mm/s   MODEL SETUP The 3D model of the…

TENSION AND TORSION TEST   OBJECTIVE To perform the tension and torsion test on the specimen in ANSYS Workbench For the tension test, Displace one end of the specimen to 18mm while keeping the other end fixed. For the torsion test, Displace one end of the specimen to an angle of 1200 degree while keeping the other…

SIMULATION OF WORM GEAR  ASSEMBLY   OBJECTIVE To perform Transient Structural analysis on a Worm Gear Assembly in ANSYS Workbench. Cut the gear by half and rotate the Worm so as to get to almost end of the half cut and obtain the results of Equivalent stress, Equivalent elastic strain and the Total Deformation…

SIMULATION OF DOUBLE UNIVERSAL JOINT WITH A SPRING   OBJECTIVE To perform Transient Structural analysis on a Double Universal Joint with a spring using three different materials namely, Structural Steel Stainless Steel Titanium alloy The above three materials must be assigned to the joint with springs alone Compare…

SPUR GEAR SIMULATION   OBJECTIVE To perform Static Structural analysis on Spur Gear in ANSYS Workbench with three different materials namely Cast Iron (Ductile) Cast Steel Cast Bronze Compare the results of Equivalent stress, Total deformation Stress intensity (The stress intensity factor is a concept in Fracture…

SIMULATION OF LONG PISTON WITH CAM   OBJECTIVE To perform transient analysis on a Piston and Cam mechanism model with three different contacts as mentioned in the below cases Case 1: Frictionless contact Case 2: Frictional contact with 0.1 as the Friction Co-efficient Case 3: Frictional contact with 0.2 as the Friction…

STATIC STRUCTUAL ANALYSIS ON A PLATE WITH HOLE   OBJECTIVE To perform Static Structural analysis on a Plate with hole and determine the maximum deformation and stress developed in the model Two different cases are to be used, they are as follows: Case 1:  A Plate with dimensions (300*120*30) mm with Circular…

WIRE BENDING SIMULATION   OBJECTIVE To perform analysis on Wire bending operation in ANSYS by assigning different materials for the wire namely, Copper Alloy (Non Linear), Aluminium Alloy (Non Linear) Magnesium Alloy ( Non Linear) And compare the results of Equivalent Stress and Equivalent Strain on the wire and present…

SIMULATION OF BENDING OF iPHONE   OBJECTIVE Case 1 : To simulate bending of an iPhone and obtain the results for simulation Case 2 : In the model, Relocate the bottom pushing fingers by inputting the values, X = 22.5mm and Z = 10mm Define the S-N curve for the Aluminium Alloy material as per values given below and…

SIMULATION OF SPHERE PRESSING ON A PLATE   OBJECTIVE To simulate the condition of a sphere pressing over a flat plate and to perform analysis by assigning Structural Steel for sphere and Structural steel NL for the plate. To press the sphere onto the plate 4mm downwards and retract it and to capture the…

STATIC STRUCTURAL ANALYSIS ON ROLLING OPERATION   OBJECTIVE To perform static structural analysis on the Rolling operation of Copper. The simulation have to be carried out in 14 steps with random values for displacement and displace the workpiece by 90mm. Finally compute the following results, Equivalent stress for…

STATIC STRUCTURAL ANALYSIS ON SHEET METAL BENDING    OBJECTIVE Case 1: To perform the static structural analysis on Sheet metal bending with materials Al alloy 1199, Mg alloy NL and Cu alloy NL and calculate Equivalent stress Equivalent elastic strain Total Deformation in Y direction Case 2: To perform the above…

VERIFICATION OF WELD JOINTS BY PERFORMING STRUCTURAL ANALYSIS   OBJECTIVE To verify and simulate three different types of welding done on a Rib and Plate setup using three different weld materials namely, Stainless steel Aluminium Alloy Bronze Three different cases are to be used, they are as follows: Case 1:  In…

Link to Static structural analysis on Rail Wheel Track Assembly Project https://drive.google.com/file/d/1G-qUxBX1GxtILlTvHjZE_fvJwFvjjx52/view?usp=sharing