Challenge

Week 12 - Project-1

Objective:-

To mesh the given inner door panel, and also apply quality criteria. Assign thickness to the respective part of the component.

Target Element Length = 4 mm

S.No Quality Criteria Value

1 Aspect Ratio 5

2 Skewness 45

3 Warping 15

4 Taper 0.5

5 Min. Length 2mm

6 Max. Length 6mm

7 Min angle Quad 45

8 Max angle Quad 135

9 Min angle Tria 20

10 Max angle Tria 120

10 Tria % 10

Tools Used:-

  • Quick edit
  • Surface edit
  • Surface
  • Node edit
  • Nodes
  • Distance
  • Defeature
  • Midsurface
  • Automesh
  • Organize
  • Mask
  • Translate
  • Project
  • Check elements
  • Preferences- Criteria file setting

Procedure followed:-

  • Import the side door panel.
  • After importing the surface manually check for any missing surfaces, lines,etc or in other words briefly check for any geometry faults.
  • Now extract the midsurface according to the surface requirements. In my component I have used midsurface and also Surface edit- Offset command to extract the midsurface.
  • Post midsurface it is time for 2D meshing of the component. But before 2D meshing we have to set the criteria file. To achieve this go to Preferences- Criteria file setting and feed the required quality settings.
  • 2D mesh the component individually so that if there is any discrimination we can correct it manually.
  • After 2D mesh it is seen that many elements are not attached to each other, so manually solve the issue by using various command we have. I used project command to project and align various elements with the respective component.
  • After finalising the mesh it is now turn for the property.
  • Assign property to the various parts of the component. As it is seen that the components of the door panel are generally of 2 mm, 2.8 mm & 3 mm. so accordingly I have assigned the property and thickness to the respective surfaces.

Conclusion:-

The final Hypermesh model we get is as per the quality criteria.

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