Challenge

Week 12 - Project-1

Follow the Quality Criteria and mesh the following component and assign thickness:

Target Element Length = 4mm

S.N

Quality Criteria

Value

1

Aspect Ratio

5

2

Skewness

45

3

Warping

15

4

Taper

0.5

5

Min. Length

2mm

6

Max. Length

6mm

7

Min angle Quad

45

8

Max angle Quad

135

9

Min angle Tria

20

10

Max angle Tria

120

10

Tria %

10

Importing the model.

Creation of Missing Surfaces:

Geom -- > Surfaces -- > Splines/Fillers

Creation of node:

  • Geom -- > nodes . Section of line and create the required nodes.

The split surface along node:

  • Geom -- > surface edit -- > trim with surfs/plane

  • Select the surfaces to trim and the node and direction along which it is to be trimed is set.

  • The surface is split along the node and direction given.

  • For the ease of creation of manual mid surface the different half’s of the surfaces are kept in different components.
  • Tool -- > collectors. The surfaces to move are selected and the component destination is set and click move and the selected surfaces are moved.

  • The selected surfaces are moved.

Defeature:

  • The surface fillets that are less than the required radius are found and removed.

  • The fillets are removed.

Manual Midsurface:

  • The manual mid-surface is created.

Creation of Mesh: 2D -- > automesh

  • 2D mesh is created.

Similarly:

  • The manual mid-surface is created.

  • 2D mesh is created.

Edge detection :

Tools -- > edge

  • Equivalence is used to join the elements on the edges.

Similarly:

  • For the other surfaces, the manual mid surface is created.

  • The manual mid-surface is created.

  • 2D Mesh with target element size is created.

  • Check elements are used and all the elements are to check the quality criteria and set them all.

  • Find the edge and equivalence the edge elements.

  • Check elements are used and all the elements are to check the quality criteria and set them all.

Conversion of 2D elements to 3D:

  • Geom -- > distance. Distance between two is found to find the thickness.

  • Different surfaces have different thicknesses.
  • So elements with same thickness are kept in one component for the ease of assigning the thickness.

  • Property is created.

  • The property is named the same as thickness for the ease of assigning.
  • The required thickness is entered.

Similarly :

  • All the elements of 2mm thickness are moved to one component “Middle surface 2.0”.

Assigning Thickness:

  • Thickness is assigned to the component.

Similarly, all the elements with the same thickness are moved to one component are thicknesses are assigned respectively.

  • The final image of a fully completed model.
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