Challenge

Week 12- Final project

WEEK 12: THE FINAL ASSIGNMENT

NOTE: The report, and CAD portion are attached.

Aim:

To create the Door Trim Panel

GOAL:

v CAD model creation taking into account the following inputs, similar to OEM and tier 1 companies

a) Surface class A;

b) nominal thickness: Consult the master sections.

c) The attachment technique:

Determine a method for attaching the door panel to the finished project. Make use of Attaching the door panel to the lower substrate using a pushpin and dog house. To attach parts to parts, use heat stakes.

Required output:

§ Make the thickened portion by referring to the master section.

§ Make the mounting features with master portions and in accordance with industry design norms.

Provide relevant details:

§ Tooling analysis and draft analysis.

§ Making parting lines and determining the viability of the tooling.

1] Armrest Part:

a. Class A Improvement:

b. Class B:

Ø Class B is created by offsetting Improved Class A by 2.5 mm as per the master section.

C. Class C:

Ø Class C is created by sweeping Improved Class A Surface and it has been trimmed with Class B Surface.

Ø Close Body is created from the fully close surface

Draft analysis:

2. MAP POCKET:

CLASS A:

CLASS B:

Ø Class B is created by offsetting Improved Class A by 2.5 mm as per the master

section.

CLASS C & final product:

DRAFT ANALYSIS:

3. LOWER SUBSTRATE:

a. CLASS A:

b. CLASS B:

C: CLASS C & final product:

DRAFT ANALYSIS;

4. BOTTLE HOLDER

a. CLASS A SURFACE:

b. CLASS B SURFACE:

C: CLASS C & FINAL PRODUCT:

DRAFT ANALYIS:

FINAL PRODUCT ASSEMBLY:

RESULT:

Thus, we have developed the door trim panel.

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