Week 12- Final project

• Development of a Door Trim panel 

                                        AIM : To Create a Door Trim panel of the givn class A surface with the help of Master section & attachment strategy to complete the work

• GIVEN CLASS A SURFACE

     1. ARM REST

     2. MAP POCKET

     3. BOTTLE HOLDER

     4. DOOR LOWER SUBSTRATE

• Ensure the class A surface is properly joined

     1. ARM REST

• There is some discontinuity in given class A surface. So it needs to correction in the Class A creation team.

• IMPROVED CLASS A SURFACE

• TOOLING AXIS

• Analyse which direction is suitable for tooling axis
• Extract the surface, create the point & intersect with class A surface
• create the bisecting line to get the final tooling axis
• Side core axis was created with the help of point - direction method

     1. ARM REST

     2. MAP POCKET

     3. BOTTLE HOLDER

     4. DOOR LOWER SUBSTRATE

• Draft analysis on Class A surface

     1. ARM REST

• Ensure the view mode in material
• Use the compass to define the new current draft direction & place it on the Main Tooling axis & lock it
• Click the Class a surface it shows the Green colour area it satisfies
• In this Class A surface some surface are not satisfied. So it needs to correction in the Class a creation team.

     2. MAP POCKET

     3. BOTTLE HOLDER

• In this Class A surface some surface are not satisfied. So it needs to correction in the Class A creation team.

      4. DOOR LOWER SUBSTRATE

• Class B surface
• Offset the class A surface in 2.5mm in proper direction
• Once offset is done some patches are missing
• Then missing patches are obtained with the help of Boundary, Sweep, Trim, extrapolate & join commands.

     1. ARM REST

• 

     2. MAP POCKET

     3. BOTTLE HOLDER

     4. DOOR LOWER SUBSTRATE

• Class C surface
• Create seperate boundaries from one vertex to another vertex in the class A surface
• In sweep command with draft direction 3 degree was given to the boundaries with the help of tooling axis
• In sweep command with reference surface 90degree was given to the boundaries
• Then extrapolated the edges & trim it

     1. ARM REST

      2. MAP POCKET

     3. BOTTLE HOLDER

     4. DOOR LOWER SUBSTRATE

• JOIN CLASS A & C JOIN

• Join the Class A & C surface together

     1.ARM REST

     2. MAP POCKET

     3. BOTTLE HOLDER

     4. DOOR LOWER SUBSTRATE

• FINAL TRIM

• Finally closed suface is obtained with the trim command

     1. ARM REST

     2. MAP POCKET

     3. BOTTLE HOLDER

     4. DOOR LOWER SUBSTRATE

•  ATTACHMENT FEATURES USING MASTER SECTION

      1. ARM REST

     2. MAP POCKET

• CREATION OF DOG HOUSE

1. "C"  is where dog house contacts backside of surface
2. Dog house wall thickness at intersection of partwall (C) should be 40% or less than main wall stock (T)
3. Height of (B) should be  between 3 to 6 mm.
4. Create Thick surface with the help of sweep, offset & trim command

     3. BOTTLE HOLDER

     4. DOOR LOWER SUBSTRATE

• Draft analysis on Final component

• Ensure the view mode in material
• Use the compass to define the new current draft direction & place it on the Tooling axis & lock it
• Click the final componet it satisfied with the proper draft angle. If it not satisfied use the Analysis under running point tool & correct the values of an draft angle

     1. ARM REST

     2. MAP POCKET

     3. BOTTLE HOLDER

     4. DOOR LOWER SUBSTRATE

• DOG HOUSE OUTSIDE DRAFT ANALYSIS

• DOG HOUSE INSIDE DRAFT ANALYSIS

• TREE STRUCTURE

• Close surface feature

• Isometric view

• FRONT VIEW

• SIDE VIEW

• TOP VIEW