Week 12:- Documentation Challenge

AIM Creation of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness -Refer master sections c) Attachment strategy  Find a attachment strategy for the door panel complete work.

AIM to design and  create 2 assemblies according to the content covered in the course videos. and i will be provided with 2D diagrams of the components and i created the individual part files and then create a complete assembly of those part files in the assembly workbench. After creating the assembly make use of…

AIM to design class A and class B and class C surfaces for  using surface workbench commands.and Use closed body command to create the solids. Rename geometrical set properly.

AIM To design the class A class B and class C surfaces with draft analysis and some extra features like heat stakes and ribs

Aim To design the dog houde feature on the bottom surface of the coin holder. views  \ draft analysis Conclusion hense the daft analysis is done on the dog house

Aim  to design ribs on bottom surface of the coin holder intersection view of the coin hoder dimensions of the rib intersection views and isometric draft analysis Conclusion here the ntersection is adopted for the coinholder and draft analysis is done on the component 

AIM Create the Core and cavity blocks for the switch bezel designed in the earlier challenge isometric views core block views of core cavity block views of cavity parting line parting surface Conclusion hense the required components are designed as per instructions    

AIM To Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component to be 2.5 mm tooling…

AIM to design the A,B and C-surfaces for the door arm component and do the draft analysis on it views max draft min draft CONCLUSION hense the required draft analysis is done on the component

AIM To design the A-surface B-surface and C-surface for the given switch bazel component and do the draft analysis on it views max draft min draft point draft CONCLUSION hense the required design is prepared as per instructions  

AIM to perform draft analysis on given component  maximum draft minimum draft

AIM here i done the drft analysis on given fane cover component fig 1 isometric view maxmum draft minimum draft tooling x-direction tooling y-direction final tooling axis   CONCLUSION hense the required draft analysis is done on fan cover component  

AIM  TO CREATE DOCUMENTATIOM SHEET FOR ALL INDIVIDUAL UNITS AND WHOLE ASSEMBLY SIMILARLY FOR BOUGHT OUT COMPONENTS ALSO CONCLUSION Hense the BOM sheets are created for all individul units and bought ouut components as per instructions.

AIM:-  1.Create 2D Drawing for each Clamp Units with all child parts and also create Child pard drawing for the same for the Fixture assembly created in challenge 8. 2. Create 2D Drawing for each Pin Units drawings with all child parts and also create Child pard drawing for the same for the…

Aim:-  to draft whole assembly unit,pin unit,retractable unit,base unit in catia v5. whole unit views whole unit isometric Base unit views Base unit isometric Base unit child parts pedestral rough locators daimond pin unit isometric view and all views child parts pin retainer block raiser shim retractable pin umit…

Q-1 What are the Drawing templates? ANSWER:   Drawing Templates are the standard drawing files that are used to detail the 3D Models like part modelling, product layout, etc. Drawing Templates: Drawing templates are basically the drawing standards as per customers specifications. Drawing templates are format that…

Aim :- To design the 3D finishing  for the all units and create holes and give them the required colors for the base unit for all units of the fixtures. 3D finish is the process where design is being completely finish & to be ready for final simulation & 2D detailing Following points are taken into consideration…

Q1: What do you understand by the 3D finish process? Answer:  3D finish is a process where the design is being completely finished and  ready for final simulation & 2D detailing.While finishing the design the nominality of holes is checked which ensures the easy assembly of all the units.The hole concentricity…

Aim the main aim of this challenge is to design the base unit for the given car panel as per design constraints using CATIA V5 tool. introduction  while coming to the introduction of the base unit in BIW fixture design we are mainly concern the following components to design first and then assemble with main body…

Q-1  What is the Base Unit? What are the typical parts of the Base Unit? A base unit is the unit designed to mount all the other units(Clamp unit, Pin unit, rest unit etc.) of the tool, also other parts necessary for a tool like pneumatic valve box, trunking cable path will also be mounted on to a base unit. Base…

Objective the main objective of this challenge is to design the swevil type clamp units and swevil clamp unit with pin and assemble the all units with main car panel. Introduction for clamp unit  Toggle clamps hold the car part firmly and prevent the part from distortion while carrying out the spot weldingoperation.…

AIM The main moto of this challenge is to design the rest and clamp units for car panels in order to support and rest the part on the base using CATIA V5 tool. Design process primarily you need to know about how to study the BIW design. You should know the basic process of Weld shop, Weld equipment's for BIW design and…

AIM To design the fixed and retractable pin units with round and daimond ppins to the car panel using CATIA V5. Q-12 Describe Fixed Pin units & their purpose Fixed Pin Uni t is non movable locating unit which arrest movement of component in fixture. Fig. shows an example of fixed pin unit. It consist of pin, pin…

Q.1-What is Design Methodology?   Design Methodolo&Y- is sequence of steps which we have to follow while doing design.     Above image is of design methodology and steps involve in it. Purchase Order: We start designing after customer gives us purchase So, basically it is indication to start designing…

Q-1 What is the process of project execution activity? 1.RFQ received It is the first stage of the project. RFQ stands for request for quotation.The customer specifies the requirement and specification of the project in the form of data or a document. The technical offer, commercial offer and the timeline for the completion…

1. What is BIW & define its parts?   BIW stands for Body in White. BIW is an assembling of all welded sheet metal panels as before going for priming and as well painting. BIW refer to the welded sheet metal structure to which other component willbe married i.e.engine, chassis, exterior and interior trim.…

OBJECTIVE the main objective of this project is to design the back door of the car with design constrains and required commands using NX cad tool INTRODUCTION Car doors are designed to facilitate ingress and egress by car passengers.Unlike other types of doors, the exterior side of the vehicle door contrasts in its…

Objective the main objective of this project is to design roof of the car and its rails like front roof rail, rear roof rail,middle roof rail,bow roof rail as per design considerations  Introduction An automobile roof or car top is the portion of an automobile that sits above the passenger compartment,…

Objective the main moto of this challenge is to define and understand the section modulus and how it utilizes in case of BIW fixture design in structural base  Definition of section modulus It is the ratio of the moment of inertia to the neutral axis distance from extreme points of the curve. it is an idea to understand…

Objective the main moto of this challenge is to design the frontfender of the car with all mountings like drip area fender,sill,splash/buffel,bumper,A-piller mountigs Introduction Fender is the US English term for the part of an automobile, motorcycle or other vehicle body that frames…

Objective to calculate wheel arch area and determine wether the car is passed the test or noti Introduction wheel arch concept is especially used to enable the front wheels to steered it should maintain the required gap between arch and the tyre of the car it houses the wheel and it is in a semi circular in shape EUROPIAN…

Objective the main objective of this is challenge is to design the hood component with a proper crash analysis and reduce the collidings of the car. design of outer panel and inner panel and then assemble it with hinges and striker in a proper way design considerations of the hood passenger safety pedestrain safety manufacturing…

UNDERBODY COATING Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are getting the undercoating applied after a couple of years, it’s…

first of all to buy a car we are searching different aspect and we looked into different areas like the following and they are  pimerily we are go for the type of the fuel deisel or petrol. and then  1 cost The diesel variant of cars cost more than the petrol variant. For cars which cost less than 10 Lakhs, the…

Title : Design of metal bracket usng sheetmetal design using NX Objective : the main objective is to design the metal bracket using sheet metal of NX 12 as per instructions Introduction : sheet metal design is a process of making external layers that are used as coatings for the car bodies and internal thin sheets…

Title : Design of brcket using sheet metal tool of NX 12 Objective : the challenge is mainly concentrated in design of sheet metal using contour flange, bead and flat pattern command Discription S-1 sketh the required design and use contour flange command to ged required shape S-2 use normal cutout to cut the sheet…

Title : Design of odd shaped encloser using sheet metal of NX cad Objective : the main objective of this challenge is to design odd encloser by convert solid body into sheet metal and then design it as per the instructions Design methodology Discription S-1 crete a solid body using extrude commond and then…

Title of project : Box assembly using sheet metal tool of NX12. Objective : the main objective is to achieve the required box assembly by using the commonds in a proper way  Introduction : sheet metal design is a process of making external layers that are used as coatings for the car bodies and internal thin…

title- advanced sheet metal design using NX 12 of casing part introduction sheet metal design is a process of making external layers that are used as coatings for the car bodies and internal thin sheets of doors and etc.. and some how as per requirements we are using bends flanges and cutout to design clean and accurate.…

CORE AND CAVITY BLOCKS firstly i am import the .xt file of knob into my solidworks software  and then seprately save the solid partfile and then click on draft anallysis and check wether any adequate drafts are applied to the body or not afterthat, click on scale commond and and give the value as 1.006, and make it…

gud evening sir                       for last challenge i got 85/150 and in this challenge i correct the errors occured in the last challenge please check those oncce in this challenge i add ejector pins, ejector plates, cooling systems, vents, runner and gating…

respected sir, please check the zip file placed below throughly and if any errors are rien then please send me the error through mail but dont put zero marks to me. it drops my confidence levels. and this solidworks software is completelynew to me slider-1 in this challenge i am done with two sliders at respective undercuts…

firsty, import fie into the solidworks software and save it as .sldprt and then cick on mold and then select draft anaysis. after that, select the perpendicular face and then on draft analysis. now,select yellow surfaces and select on apply. then,cick on scale and givethe value of 1.006 as shrinkage value. after that cick…

in this week i am importing my door bezel part into my solidworks software  and then go to mold tools and click on draft analysis and select face 1, and give the draft angle as 0.5 degree. and then click on ok then it will change to only red and green colour. then goto scale commond and incease the whole part to 0.6%…