Week 11 - Final project
DOOR TRIM-FINAL PROJECT
IT IS A ASSEMBLY OF 4 PARTS.
1)HAND REST
2)MAP POCKET
3)BOTTLE HOLDER
4)LOWER SUBSTRAT
ENGINEERING FEATURES NEEDED TO BE PROVIDE AS PER MASTER SECTION GIVEN IN QUESTION IMAGE.
COPIED GIVEN FILE INTO MULTIPLE TIMES.EACH FILE CONTAINS EACH COMPONENT.
ARM REST:
CLASS A SURFACE OF THE COMPONENT FOUND.
THERE FOUND SOME ERRORS IN CLASS A SURFACE.
SO DEVELOPED NEW CLASS A SURFACE WITH PERFECT BOUNDARY CONDITIONS.
TOOLING AXIS:
FLAT SURFACE EXTRACTED.
CENTER POINT CREATED FOR THAT SURFACE.
LINE CREATED THROUGH THAT POINT & NORMAL TO EXTRACTED SURFACE.
DRAFT ANGLE ANALYSIS DONE FOR THE SURFACE MODEL WITH THAT AXIS FOR 3DEG.
IT FOUND RIGHT ANSWER.
SO FIXED IT AS TOOLING AXIS.
PART DEVELOPMENT:
WHILE STUDYING MASTER SECTION,THERE IS TWO BODIES IN ARM REST.
THEY ARE CUSHION & PLASTIC BODY.
SO WE HAVE TO DEVELOPE TWO BODIES INDIVIDUALLY FOR ARM REST.
CLASS B SURFACE FOR CUSHION BODY:
OFFSETTED NEW CLASS A SURFACE BY 1mm.
THERE WAS SOME PATCHES OCUURED.
ALL SURFACES DEVELOPED WITH EXPRAPOLATION & TRIM METHOD ALSO USED MULTI SECTION COMMAND.
CLASS C SURFACE:
USING SWEAP COMMAND CLASS C SURFACE CREATED.
MISSING SURFACES CORRECTED BY USING MULTI SECTION COMMAND.
ALL SURFACES JOINED TOGETHER.
CLASS C SURFACE JOINED WITH CLASS A SURFACE.
THEN TRIMMED WITH CLASS B SURFACE.
WE ACHIEVED FINAL SURFACE MODEL OF CUSHION BODY.
DRAFT ANGLE ANALYSIS DONE FOR SOLID BODY.
PLASTIC BODY CREATION:
SAME METHOD REPEATED AS DONE FOR CUSHION BODY.
PLASTIC BODY CREATED.
ENGINEERING FEATURES:
REFFERED MASTER SECTION.FLANGES CREATED AS PER MASTER SECTION.
SCREW BOSS & DOG HOUSE CREATED.
CONNECTING FLANGES CREATED TO JOIN ARM REST WITH ADJECENT PARTS.
ALL ENGINEERING FEATURES JOINED WITH MAIN BODY USING UNION TRIM COMMAND.
FILLETS PROVIDED WITH PROPER RADIUS VALUE.
DRAFT ANGLE ANALYSIS DONE FOR FINAL COMPONENT.
NECESSARY ELEMENTS PUBLISHED FOR ASSEMBLY PURPOSE.
SAME STEPS REPEATED AND ALL PARTS CREATED WITH RQUIRED ENGINEERING FEATURES.
LOWER SUBSTRAT:
CLASS A SURFACE WITH TOOLING AXIS & DRAFT ANGLE ANALYSIS
FINAL OBJECT WITH DRAFT ANGLE ANALYSIS.
FINAL PART BODY:
BOTTLE HOLDER:
DRAFT ANGLE ANALYSIS FOR CLASS A SURFACE.
CLASS B SURFACE CREATION:
CLASS C SURFACE CREATION:
FINAL SURFACE MODEL:
CLASS C SURFACE JOINED WITH CLASS A SURFACE.
THEN USING TRIM OPTION CLASS B SURFACE JOINED.
PART BODY CREATED WITH 2.5mm THICKNESS.
ENGINEERING FEATURES ADDED AT RESPECTIVE PLACES.
DRAFT ANGLE ANALYSIS DONE FOR FINAL PRODUCT
MAP POCKET
TOOLING AXIS CREATED & DRAFT ANGLE ANALYSIS FOR CLASS A SURFACE
CLASS B SURFACE
CLASS C SURFACE
FINAL SURAFCE MODEL:
CLASS C SURFACE JOINED WITH CLASS A SURFACE
THEN CLASS B SURFACE JOINED USING TRIM OPTION
NECESSARY ENGINEERING FEATURES CREATED.
THEN ADDED WITH MAIN BODY.
FILLETS PROVIDED FOR ALL SHARP EDGES WITH PROPER RADIUS VALUE.
SIDE TOOLING AXIS CREATED .THEN DRAFT ANGLE ANALYSIS DONE FOR DOG HOUSE
DRAFT ANGLE ANALYSIS FOR FINAL BODY
ASSEMBLY OF DOOR TRIM:
NEW PART INSERTED FOR REFERENCE PURPOSE.
THEN PARTS IMPORTED ONE BY ONE.
USING SUITABLE MATING OPTIONS PARTS ARE ALIGNED AND ASSEMBLED TOGETHER.
IDEA FOR ENGINEERING FEATURES CREATED AFTER PROPER ASSEMBLY
EACH COMPONENT HAS TO BE FIX WITH ADJACENT COMPONENT WITH PROPER ALIGHNMENT.
EXPLODED VIEW:
MULTIVIEW:
PUSH CLIPS ADDED AT REQUIRED PLACES
