Week 11 - Final project
DOOR TRIM PANEL
INPUT CLASS A SURFACE
Four parts. Namely:
-Lower Substrate
-Arm rest + Switch Bezel
-Bottle holder pocket
-Upper substrate
INPUT MASTER SECTIONS
From master section, it was found out that the thickened part must be 2.5 mm thick.
OUTPUT THICKENED PARTS
1. Lower substrate
2. Upper substrate
3. Bottle holder pocket
4. Arm rest plus Switch bezel
Mounting Features
Heat stakes in combination with mounting tabs were used to mount the parts with each other.
Dog house B-side features were also used with push clips to connect the Door trim with adjacent counterpart of the door.
Product file tree
DRAFT ANALYSIS OF THICKENED PART
1. Lower substrate
Most of the Class B surfaces and B-side were clearing the 3 degree draft angle.
Red color means draft angle at heat stakes is 0.5 and at Dog house outside face is 1.5 degree.
Draft analysis along Lifter axis
2. Upper Sustrate
Draft analysis along Main tooling axis. Some faces of mounting tabs are not clearing the 3 degree draft analysis.
Draft analysis for Dog House at 3 degree along the lifter axis.
3. Bottle Holder Pocket
All faces are passing the draft analysis along the Main tooling axis.
4. Arm rest plus Switch bezel
Some faces are not clearing under the draft analysis. They can be cleared along other tooling axis.
Tooling along Side-core axis
All faces are clearing the side-core axis tooling,
B-Side feature
Dog house and Heat stake along the lifter axis.
PARTING LINE AND PARTING SURFACE
1. Lower substrate
2. Upper Substrate
3. Bottle holder pocket
4. Arm rest plus Switch bezel
FINAL ASSEMBLY
