Week 10 - Challenge 3 - Door Trim Lower with Engineering Features
DOOR TRIM(4-WAY LOCATORS & HEAT STAKES): Downloaded the given CLASS-A SURFACE in the catpart. Then i strated working to create a GEOMENTRICAL SET(CONSTRUCTION DOOR TRIM-HEAT STAKE & LOCATOR) and below that i created another GEOMENTRICAL SET(INPUT) and GEOMETRICAL SET(TOOLING AXIS).
The given CLASS-A SURFACE is below,
Then started working on the DRAFT ANALYSIS of the CLASS-A SURFACE, for the TOOLING AXIS, i started working in the SURFACE of the DRILL TRIM by adding a point in the surface and using LINE command i created a line in the direction of Y-AXIS. Now i checked the created DUMMY TOOLING AXIS in the DRAFT ANALYSIS and the ouput i got is green. So i finished the analysis and kept the DUMMY TOOLING AXIS as my main TOOLING AXIS.
The TOOLING AXIS & CLASS-A SURFACE Geomentrical set given below,
CLASS-B SURFACE: Now i created a another GEOMENTRICAL SET(CLASS-B SURFACE). In the CLASS-B SURFACE exrtracting every component and doing offset is time taking process, So i offseted directly CLASS-B SURFACE from CLASS-A SURFACE for offseted to a thickness of given 2.5mm. Now after offseted the CLASS-B SURFACE have some missing surfaces for this component only FILLET patches were missing, for that i used MUTLTIPLE EXTRACT tool to extract the broken surfaces and the other side of broken surface. Now i expolated them and trimmed them together has a single surface for the FILLET VALUES now finding the values. I extracted the FILLET patch and using UNTRIM tool i untrimmed the patch, then using VERNIER CALIPER tool i taken the fillet values, according to the offset from CLASS-A SURFACE.
GEOMENTRICAL SET for CLASS-B SURFACE & FILLETS VALUES given below,
CLASS-C SURFACE & FINSHED SURFACE: I created another GEOMENTRICAL SET(CLASS-C SURFACE) In this, i hided the CLASS-B SURFACE and unhiding the CLASS-A SURFACE and started working on it, using MULTIPLE EXTRACT COMMAND TOOL i extracted a boundary for the CLASS-A SURFACE and then selected the SWEEP COMMAND to given a sweep of 20mm outward of the part of the CLASS-A SURFACE by the help of TOOLING AXIS and some surface cannot be sweep so i used multi section command and extrapolated and joined them together by join command. Unhiding CLASS-B SURFACE analysing whether the CLASS-A SURFACE intersecting eachother and using another GEOMENTRICAL SET(FINISHED SURFACES) i trimmed the CLASS-A SURFACE & CLASS-B SURFACE, but there was a slight opening in the boundary. So by using EXTRAPOLATED COMMAND i extened the CLASS-A SURFACE to 0.05 in length. Then using JOINT command, i joined the both the CLASS-A SURFACE & CLASS-C SURFACE and using TRIM, command, i trimmed the joined surface with the CLASS-B SURFACE. Thus foarming FINSIHED SURFACE without a boundary.
GEOMENTRICAL SET CLASS-C SURFACE, FINISHED SURFACE given below,
Changing to the PART WORKBENCH selecting the final surface and created a solid finished product using CLOSE SURFACE command in the PART BODY.
FINISHED BODY & DRAFT ANALYSIS for PARTBODY given below,
4-WAY LOCATOR: Now i created a GEOMENTRICAL SET(4-WAY LOCATOR) and started sketching in the postioned sketch by drawing two lines in a PLUS shape and exited the sketch and started padding the lines using THICK option , then given the value from the video and UNITRIMed with the main body. Then copied the body and paste special with a link. Using translate tool i moved with a start point and end point and created and unitrim to attach the copied body to the main body.
GEOMENTRICAL SET & PARTBODY for 4-WAY LOCATOR given below,
HEAT STAKE: Now i created a GEOMENTRICAL SET(HEAT STAKE) and started sketching in the postioned sketch by drawing A CIRCLE with given the value from the video and padded the body, Now i drawen two lines in a PLUS shape and exited the sketch and started padding the lines using THICK option , then given the value from the video and UNITRIMed with the main body. Then i unitrimed with the main body. Then copied the body and paste special with a link. Using translate tool i moved with a start point and end point and created and unitrim to attach the copied body to the main body.
GEOMENTRICAL SET & PARTBODY for HEAT STAKE, DRAFT ANALYSIS, PUBLICATIONS given below,
DRAFT ANALYSIS of the DOG HOUSE using TOOLING AXIS given below,
FINAL PRODUCT & FINAL DRAFT ANALYSIS given below,
