Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

REPORT ON DOOR TRIM LOWER WITH ENGINEERING FEATURES.

FIRST THE GIVEN CLASS A SURFACE IS OBSERVED CAREFULLY

TO IDENTIFY IN WHICH DIRECTION THE TOOLING AXIS IS MORE VISIBLE.

THROUGH OBSERVATION Y DIRECTION OF THE CLASS A ALL SURFACES ARE VISIBLE.

TOOLING AXIS CREATION

CREATE A POINT ON THE SURFACE A GENERATE A LINE WITH POINT AND DIRECTION METHOD.

THE DIRECTION IS Y AXIS.

DRAFT ANALYSIS

USING ANALYSIS TOOL CHECK THE IDEAL DRAFT CONDITIONS OF 3 DEGREE AND IT SATISFIES AS SHOWN BELOW.

B SURFACE CREATION

INSERT NEW GEAOMETRICAL SET

CREATE THE B SURFACE FIRST BY OFFSETING OF 2.5MM THICKNESS AND USE COMMANDS LIKE JOIN,TRIM,FILLET,MULTISECTION.

C SURFACE CREATION

INSERT NEW GEAOMETRICAL SET

CREATE BOUNDARY ON CLASS A STEP BY STEP AND USE SWEEP COMMAND WITH DRAFT DIRCTION OF TOOLING AXIS AS 3 DEGREES.

GIVE LENGTH OF 25MM

ALSO USE COMMANDS LIKE REFERENCE WITH SURFACE, TRIM.

JOIN CLASS A WITH THE FINAL SWEEP PRODUCT (CLASS C)

FINAL SURFACE

TRIM CLASS(A+C) AND CLASS B

WE GET THE FINAL PRODUCT.

CHECK FOR ALL BOUNDARIES ARE CLOSED AS SHOWN

BODY CREATION

GO TO PART DESIGN

INSERT NEW BODY NAME IT AS DOOR TRIM

SELECT TOOL CLOSE SURFACE

THE BODY IS CREATED AS SHOWN

NEXT IS 4 WAY LOCATOR CREATION

LOCATORS ARE DEVICES THAT USED TO RESTRICT MOTION IN PARTICULAR DIRECTION.

15*15MM + IS DRAWN IN SKETCHER, PADD IT TO ABOVE 20MM FROM SURFACE GIVE DRAFT ANGLE OF 0.5 DEGREE.

CREATE ANOTHER POINT FOR LOCATER AS PER FIGURE AND DO POINT TRANSLATE.

HEAT STAKE CREATION

THE PROCESS IS USED TO JOIN 2 PLASTIC COMPONENTS.

A CYLYNDER WITH D 7MM WITH D 5MM BODY IS CREATED WITH HEIGHT SUCH THAT IT DOES NOT EXCEED LOCATORS.

0.5DEG DRAFT ANGLE IS PROVIDED WHILE DRAFTING.

RIBS ARE CREATED FOR SUPPORT.

USE " COPY-PASTE SPECIAL - A RESULT WITH LINK"

GO TO TRANSLATION SELECT START AND END POINT.

DO THIS FOR NUMBER OF POINTS.

DRAFT ANALYSIS OF THE FINAL PRODUCT.

AS PER DRAFT ANALYSIS WITH VALUES GIVEN 3 DEGREES LOCATORS AND HEATSTAKES ARE IN RED COLOUR BECAUSE WHILE DREAFTING LOCATORS AND HEATSATKES 0.5 DEGREES ARE GIVEN.

WHEN MEASURED WITH 0.5 DEGREES ALL THE AREAS ARE IN GREEN COLOUR AS SHOWN BELOW