Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

Objective The objective of this project is to model a butterfly valve and apply GD&T to the different parts and assembly of the butterfly valve.  Introduction A Butterfly valve is a quarter-turn rotational motion valve, that is used to stop, regulate, and start a flow. Butterfly valves are easy and fast to open.…

      Week 12:- Documentation Challenge   Aim :- Create a BOM and Hardware list (BOP) for the complete Fixture assembly from challenge 8.   What is BOM -  A Bill of Materials (BOM) is a list of all the components and parts needed to manufacture a product or assembly.…

Question No 1: What are the Drawing templates?   ANSWER: Drawing Templates are the standard drawing files that are used to detail the 3D Models like part modelling, product layout, etc.                                      …

1) What do you understand by the 3D finish process?       3D finish process means to finish the design is being completely and make it ready for final simulation & 2D detailing. The following are the basic rules to be followed in 3d finishing:  The nominality of holes is to be checked which…

Week: 1 challenge:   Automotive seating design in Catia v5:    1.What is full form of OEM?  OEM means original equipment manufacturer as for the any kind of industry they will have a responsibility of manufacturing the crucial parts or any vital part in their product in their house for instance: Ford…

 Advanced Sheet Metal Design Using NX Cad Challenge_7_ Meal bracket-2 Objective: The objective of this challenge is to design a metal bracket with mentioned tools and measurements in Sheet metal Application of Siemens NX.   Introduction:   A Bracket is a component used to support load or any attachments to structural element…

ADVANCED SHEET METAL DESIGNING OF BRACKET USING NX CAD  Objective :  To create a bracket using advanced sheet metal tools in NX CAD.     Introduction :  Sheet Metal -  The sheet metal is formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used in metal working, and it can…

 MODELLING OF SHEET METAL ODD ENCLOSURE OBJECTIVE Write a detailed report on Sheet Metal Component with good explanation on Sheet Metal modelling tools applied throughout the modelling. Also attach the Final model Images (Min.4 images) of Sheet Metal Odd Shaped Enclosure. INTRODUCTION NX sheet metal environment can be…

BOX ASSEMBLY   OBJECTIVE:- To design a ‘BOX CASING’ using Siemens NX Sheet metal Application. INTRODUCTION:- In this challenge, by using NX sheet metal application design the BOX ASSEMBLY by using various tools like tab, normal cut out, bend, break corner, dimple, hem flange, unbend, re bend, mirror feature, closed corner,…

AIM: To create a Casing Design using NX Sheet Metal application.   OBJECTIVE: To create a casing body using sheet metal features provided in NX CAD 12. Make a flat pattern fro the sheet metal part and attach it in drafting sheet.   INTRODUCTION: NX CAD:              NX, formerly known as "unigraphics", is an advanced high-end CAD/CAM/CAE,…

BIW Fixture Design Methodologies Challenges Question No.1 – What are Design methodologies?   Answer:   DESIGN METHODOLOGIES:   In this methodology we learn about three design processes, we're going to study how we proceed while doing a design. And one of the things that we take care of is structuring or design tree so…

1.What is the process of project execution activity?   RFQ: In BIW fixture design project begins. It starts with basic requirement or RFQ that we receive from customer. RFQ means request for quotation where in customer give his requirement specification etc. in form of some document or data to study or to work on information…

Q1 Ans BIW - Body In White BIW refers to the welded sheet metal components which form the structure of the vehicle to which the other components (like engine, chassis, exterior & interior trims) will be married or assembled. The stage in automotive design or automobile manufacturing in which the car body sheet metal components…

Aim: To model the differnt parts of the yacht and to do the assembly using Solidworks Software. Components of Yacht:  1. Propeller 2. Radar 3. Hull 4. Garage Door 5. Rear Seat 6. Front Seat 7. Middle Seat 8. Superstructure 9. Radar Mast Blueprint Setup: This is the first step to start the model, using blueprints. In this…

                                           Photo Realistic Rendering   1.REPORT ON ASSEMBLY OF CHOPPER MODEL   DESIGN OF AMERICAN CHOPPER USING SOLIDWORKS OBJECTIVE The objective of the project is to model an AMERICAN CHOPPER using a CAD (computer aided drafting) software-SOLIDWORKS and to render it with SOLIDWORKS visualize…

WIRING HARNESS DESIGN IN CATIA V5 – 3D MODELLING WEEK 7 CHALLENGE AIM:                To Flatten the harness assembly completed in “week 4 challenge” then place it in the flattened view on drawing sheet also Ensure bundles with protective…

     Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge   Objective: Route the following harness layout in the Electrical workbench. Make an assumption for harness bundle diameters. Use the connectors provided. After completion of routing. Check the bundle Continuity. Add…

AIM:Creation of parts with proper dimension and required Assumptions with Proper assembly constraints. Creation of drafting for the parts and assembly as given in challenge. DRAWING ONE: :   TREE STRUCTURE FOR THE GEOMETRICAL SETS OF PART BODY 3D PART MODEL IN VARIOUS ORIENTATIONS:  FRONT VIEW:   SIDE…

     'Wiring harness design'    Wire harness design is the process by which an engineer evaluates the requirements of an electrical part of system, given available physical space to create an assembly of wires to deliver power and information as needed. The design must connect all necessary…

    PROJECT-1 Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness.…

CAR BACK DOOR WIRING HARNESS DESIGN- PROJECT 2 AIM To route the Wiring harness on given car body back door and prepare flatten view drawing in CATIA V5. INTRODUCTION A wire harness, also commonly referred to as a wiring harness, is an exterior sheath used to cover some types of electronic wires. Generally, wiring harnesses…

  Wiring harness routing & packaging Rules Week 3 Challenge                   AIM:   To solve the above assignment questions and define the necessary electrical properties in the respective workbench.   OBJECTIVE: To download the P-Clamp CAD data and…

  Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge     Aim:- Q1. Download the following connectors & Connector clip cad data from the given link & define it as Electrical Connector using the Electrical Part Design Workbench. Define all the necessary properties of Connectors…

DEVELOPMENT OF DOOR TRIM PANEL Automotive Plastic Trim: The design of Automotive Interior and Exterior plastic components is called Trims. The plastic components that you see inside the car are Interior. Ex: Dashboard, Instrument Panel, Doors, seating, and pillars. Plastic components that you see outside of a car are Exterior.…

CAR BACK DOOR DESIGN Aim: To design back door of car using given outer class 'A' surface. What is back door of a car? A door which is located at the rear side of a car which gives access for the boot space to store luggage, spare wheel etc. These doors can be operated manually or electric powered. In most of…

OBJECTIVE: Create an assembly by developing the essential flanges for the outer roof and creating the reinforcements for the given roof styling, . Provide appropriate dimensions and check for Draft analysis with a tool opening angle of 7 degrees. Do a curvature study on the roof and perform calculations to determine…

FENDER DESIGN INTRODUCTION: Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being…

                                                Fender Design - Wheel Arch Challenge   AIM:- Calculate the Wheel Arch gap at required points and check whether the car passes the European…

OBJECTIVE: To create the A-Pillar's Plastic component from the given Class A Surface using the Master Section that is provided while following all the design rules.   INTRODUCTION: Types of Pillars and their importance in the Automotive Industry:-   These pillars standing…

                                                                      Section Modulus Calculation Of Hood Aim  To calculate the section modulus…

                                                                                       HOOD DESIGN…

AIM:  Create the Door trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. To Create the rib and screw bosses for the Door Trim Lower…

The Under-Body Coating The under-body coating is a coating applied to every car under the body.  This coating helps to protect the car's underbody from rust, corrosion, dust, and even weather condition. The under-body coating also gives results in vehicle performance and stability.  Pros of Under-body Coating…

BENCHMARKING Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business considered to be the best in the industry, “best in class.” The point of benchmarking is to identify internal opportunities for improvement. By studying…

Dog house design for the Door Trim:   Aim: Create the Dog House for the Door Trim considering the design rules and perform the draft analysis for class A and create the final close body component and perform the draft analysis. Objective: Create the Tooling axis  Design the class-B and class-C surfaces and…

Objective: The main objective of this challenge is to create the B-side features RIBs and Screw Bosses for a given drill handle. Overview: Creating the class B and class C surfaces to the door handle, and creating the B side features (RIBs and Screw Bosses) by considering all the design parameters.Design parameters…

AIM: To make a model from the provided class-A surface.   INTRODUCTION:   CLASS-A SURFACE: A surface made by the designer which is given as an input to the plastic modeler to work on. It is aesthetic surfaceand the outer most surface. CLASS-B SURFACE: A surface below a certain thickness from the class-A…

DESIGN AND DRAFT ANALYSIS OF SWITCH BEZEL  Aim: This project aims to create a switch bezel plastic component using the given class A surface following the OEM standard. and perform the draft analysis. Class A-surface Objective: Ensure Proper Tree Structure. Geometrical sets should have a proper name based on…

Aim: To create a Base Bracket design with the help of a Class A surface with a tooling axis by performing draft analysis. Introduction:  Class A surface: A surface that is given to the plastic modeler which is of aesthetic and outermost surface. The surface made by the designer is known as a Class A surface.…