Challenge

Week 10 - Challenge 2- Attachment Feature Creation (Dog House)

TOOLING AXIS:

  • A geometrical set for Tooling Axis is created and base is extracted as referance surface.
  • A point in created at the surface and in that a plane is created with reference of surface.
  • The intersection of the Class A surface is taken on that plane and from that a two lines are formed which is the referance lines for Tooling Axis.
  • Then by bisecting the two reference lines we get the Tooling Axis.

CLASS B SURFACE:

  • Since we have different number of fillets, the offset method is the easy way for the B surface.
  • The A surface is offsetted for 2.5mm and there will be discontinuity along the surface.
  • They are repaired by using Fill, Multi-section and Join commands.

CLASS C SURFACE:

  • Mutiple extract is used to form the boundary along the A surface.
  • Then the boundary was made into surface by using sweep with respect to draft direction of the Tooling Axis.
  • The swept surfaces were extrapolated and trimmed to form Class C surface.

FINAL TRIM:

  • At the final trim part, the A surface and C surface are joined together.
  • The surface we get above is them trimmed with the B surface to form the Door Trim surface.
  • Then at part design, the hollow part is converted into a solid Door Trim by using closed surface command.

DOG HOUSE DESIGN:

  • The base surface is extracted and a plane is created through the surface.
  • Dog house sketch is drawn and extruded.
  • The base is then offsetted at the top of extrude to close the top.
  • Then thicksurface is used to make it solid.
  • It is then drafted and filletted through the axis created for doghouse.
  • Finally, the Dog House is assembled with the Door Trim.
  • Another Dog House is created using translation method.

DRAFT ANALYSIS:

  • In Draft Analysis tool bar, use the compass and drag it to set along the Tooling Axis of the surface.
  • By clicking the surface, it will turn into green colour. if it is blue, the analysis was inversely done which is corrected just by flipping the direction.
  • Draft Analysis on the solid part is in green and red regions.
  • Individual Draft Analysis is done for both solid and surface.

DOG HOUSE DRAFT ANALYSIS:

  • A line is created through Dog House plane which is Dog House Tooling Axis.
  • Which is also checked using Draft Analysis.

ISOMETRIC VIEW:

FRONT VIEW:

TOP VIEW:

SIDE VIEW:

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