Challenge

Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss)

Aim: Create the rib and screw boss the Drill Handle considering the design rules and also Class-B and Class-C surface creation.

Fig: Drill handle Class-A surface.

Tools used:

  • Boundary
  • Jion
  • Multiple extract
  • Bisecting line
  • Trim
  • Surface offset
  • Draft analysis
  • Intersect
  • Surface sweep
  • Close body surface

Description:

First of all, Check for gaps between surface for that join or boundary command operation use. if there any gap between the surface a maximum tolerance of 0.003mm.

Creating Tooling Axis:

  • The Tooling direction is basically the direction that the mold pulls a part. The mold is built in two separate pieces basically. You have a cavity side and you have the core side. The core pulls a part from the cavity and that the dye line or Tooling Direction.

Class-A surface:

Class-B surface:

Class-C surface:

Rib Creation:

Screw Boss Creation:

General Guidelines for Bosses: -

  • Draft 0.5 degrees on the walls of boss.
  • Thickness typically 40% of the nominal wall of the boss.
  • Height to Diameter Ratio 3:1
  • 0.25mm maximum radius.

Draft Analysis:

3D VIEW MODEL:

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