Week 10- Assembly Workbench

Week 3: - BiW Fixture Design Methodologies Challenges Q1. What is Design Methodology? Ans. Design methodologies are the steps that are followed during the concept designing stage of the fixture. Design Methodology is divided into four Sub categories:   Purchase Order Inputs from Customer Percentage Completion Criteria…

Week 2: - BiW Fixture Basics Challenge Q1. What is the process of project execution activity? Ans. Various processes in the project execution activity: RFQ received – It is the initial stage in project activity where the quotation for the required component is received from a customer by the concerned department…

Introduction to BiW and Fixture Challenges   Q1. What is BIW & define its parts? Ans. BIW refers to the welded sheet metal components which form the structure of the vehicle to which the other components will be married or assembled like engine, chassis, exterior & interior trims. This is the stage in which…

Quick Return Mechanism   CV Joint

Final Project Aim: To design and develop the internal door trim of a vehicle using Catia v5 and also the attachment features according to the design considerations and engineering requirements. Objective: To learn and understand different parts of car door trim and to apply all the concepts learned in Plastic design till…

Week-9 Master Section Development Aim: To create the B pillar class B and Class C surface and form a closed body along with this, we have to create the dog house, screw boss and ribs for support in the B Pillar using Catia V5. Objective: To understand the Master Section and creating the required features according to the…

Door Applique Design with Engineering features Aim: Aim: To create the locators and heat stakes according to the engineering features explained and considering the given design considerations using the extracted Class A surface given. Objective: To understand the engineering features and design considerations for door…

Attachment Feature Creation- Challenge 2 Aim: To design screw boss and dog house in the coin holder considering the engineering features and design considerations. Objective: To understand the design considerations for creating dog house design and engineering features as well as performing the draft analysis for this.…

Attachment Feature Creation-Challenge1 Aim: To create rib design in coin holder according the engineering features and calculations explained. Objective: To understand the basic engineering features and design rules for creating the ribs followed by draft angle in Catia V5. Design methodology and requirements: The base…

Core and Cavity Design Aim: To design the core and cavity block for the switch bezel created in previous challenges. Objective: To understand the concepts of core and cavity and how to create it with the help of software in Catia V5 and perform the draft analysis for this. Design methodology and requirement: Tooling axis…

Coin Holder Design Objective: To design the coin holder with the help of Class A surface given as a skin data and creating the class B and Class C Surface with the help of that and performing the draft analysis using generative shape designing feature of Catia V5. Software and program used: Generative Shape Designing in…

Challenge 8- Door Arm Rest Aim: To design the door arm rest Automotive sheet metal component of the car with the help of Generative shape designing of Catia V5. Objective: To understand the multiple commands and surface designing , also how to form a closed body using the surface designing. Design Methodology and Requirements:…

Switch Bezel Design Aim: To design switch Bezel with the help of skin data provided and given designing requirement with the help of generative shape designing of Catia V5 and also to perform the draft analysis. Objective: learning and understanding about the Switch Bezel and surface designing in Catia V5. Designing Methodology…

Challenge 2- Week 8- Base Bracket Design Aim of the project: To design the surface of Base bracket with the help of given skin data and then converting it to solid part body and performing the draft analysis. Objective: To learn the part modelling using surface designing and draft analysis using Catia V5. Design Methodology…

Week 8- Challenge 1 Aim: To perform the draft analysis of fan cover for which the Catia part is provided. Objective: Draft analysis is performed in order to finalize the component for manufacturing purpose. Steps to create the draft analysis: First of all, the given Catia part file is analysed for checking the boundaries…

Roof Challenge   Objective: To design the roof of a car in automotive sheet metal designing using NX CAD. Introduction: An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. Car roof…

Section modulus It is the ratio of Moment of inetia of section about the neutral axis to the distance of outermost layer from neutral axis. It of denoted by S ; Section Modulus can be calculated by using the Formula:   S=I/y (its unit is mm or m) Where,   S = Section Modulus   I = Moment of inertia   Y = Distance from…

Backdoor Design Challenge   Aim of the project: To design backdoor in automotive sheet metal designing using surface designing of NX CAD. Introduction: Backdoor are one of the type of door of the vehicle which are located next to the passenger seat which provides access to the luggage compartment. In the most of the…

CHALLENGE 3- FENDER DESIGN Aim of the project: To design a fender of a car using automotive sheet metal designing of NX CAD. Introduction: A fender is the part of a car that protects and frames its wheels and keeps mud from splashing it. Most modern vehicles have fenders on their front wheels. Fender is used to protect…

Challenge 3- Hood Design Title of the project: To design the hood of a car using surface designing in NX CAD. Introduction: A car hood, also referred to as a bonnet in some other countries, is the hinged cover that rests over the engine of a front-engine vehicle. Its purpose is to provide access to the engine for repair…

Wheel Arch Calculation Objective: To calculate the wheel arch area and to check weather it will pass or not according to the European standards. Introduction The wheel arch is the semi-circular part positioned above the wheel of a vehicle. The most important body change was that the front wheel arch was cut higher into…

About Underbody Coating Underbody is done in any car to prevent it from external rust and corrosion. It is the formulation of spray that is applied to the chassis protecting it from rusting. Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It…

Project 1 Aim of the project: Aim of this project is to understand about benchmarking through comparison of various cars in the range of 8-10 lacks to travel the given distance on a regular basis.   Benchmarking: Benchmarking is comparing various similar things from every prospect. Cars to be compared: Tata Nexon…

  TITLE OF THE PROJECT To create a metal bracket II using sheet metal application of NX CAD OBJECTIVE The main objective of this project is to learn Bracket designing part 2 with the help of various tools features of NX CAD sheet metal application. To learn about the fundamentals, basics and advanced commands of NX Sheet…

TITLE OF THE PROJECT To design a Sheet Metal Bracket using sheet metal application of NX CAD. OBJECTIVE The main objective of this project is to design a Bracket using Sheet metal and to learn about the basics, fundamentals and advanced features of NX Sheet metal To learn all the basics about Bracket Designing using sheet…

TITLE OF THE PROJECT To design a Sheet metal odd enclosure using sheet metal of NX CAD OBJECTIVE The main objective of the project is to design a sheet metal odd shaped enclosure and create its drafting on a drawing sheet using grafting tool and NX Sheet Metal application To learn the fundamentals and advance tools of…

TITLE OF THE PROJECT To design box assembly using sheet metal in NX CAD software.   OBJECTIVE The main objective of this project is to learn box assembly To learn the fundamentals and advance tools of NX CAD To learn about various parameters and sheet metal designing.   INTRODUCTION In this, we have to design a BOX ASSEMBLY…

TITLE OF THE PROJECT To make the Casing design using sheet metal in NX CAD software   OBJECTIVE The main objective of the project is to learn the casing design. To learn the fundamentals and advance tools of NX CAD To learn about various parameters and sheet metal designing. INTRODUCTION In this, we have to design a casing…

TITLE OF THE PROJECT Modelling of American Chopper and make it realistic with rendering tools and Photo View 360. OBJECTIVE The main objective of this project is to build the model of American Chopper and perform all the rendering operation To learn the basic and advanced tools in solidworks To create the model as realistic…

TITLE OF THE PROJECT To make the complex surface modelling of Yacht and make it as realistic as possible and using the rendering tools, photoview 360 and solidworks visualize. OBJECTIVE The main objective of this project is to built the yacht model and perform all the rendering operations. We have to learn about all the…