Week 1 Spur Gear Challenge

Bullet penetrating a Bucket  - Simulation Using ANSYS Workbench 2020 R2   Thejan Sasilal     OBJECTIVES   For this challenge, you will have to simulate a bullet penetrating into a bucket. You will need to use 3 different non-linear materials for the bucket and analyze their behavior for the same…

CAR CRASH  - SIMULATION USING ANSYS Workbench 2020 R2   Thejan Sasilal     OBJECTIVES   For this challenge, you will have to perform a parametric study using 3 different values of thickness for the car body. You need to apply the same conditions as mentioned in the video that corresponds to this…

Machining with Planer  - Simulation Using ANSYS Workbench 2020 R2   Thejan Sasilal     OBJECTIVES   For this week's challenge,   You will have to perform an explicit dynamics simulation to find out the Equivalent Stress, Total Deformation and also insert a User defined result to calculate…

Tension and Torsion test  - Simulation Using ANSYS Workbench 2020 R2   Thejan Sasilal     OBJECTIVES   For this challenge, you will have to perform the tension and torsion test on the specimen provided below the video corresponding to the challenge.   For the tension test, displace one end…

Worm Gear  - Simulation Using ANSYS Workbench 2020 R2   Thejan Sasilal     OBJECTIVES   For this challenge, you will have to perform a transient structural analysis on a worm gear assembly. For the academic version, you need to cut the gear by half so as to bring the model within limits. For the…

Universal Joint  - Simulation Using ANSYS Workbench 2020 R2   Thejan Sasilal     OBJECTIVES   For this challenge, you will have to perform a transient structural analysis on a double universal joint with a spring using three different materials: Structural Steel, Stainless Steel and Titanium alloy(They…

Long Piston with Cam - Simulation UsingANSYS Workbench 2020 R2Thejan Sasilal OBJECTIVES For this challenge, you will have to perform a transient analysis on a piston and cam mechanism model that has been provided to you. You need to run the analysis with Frictionless contact, Frictional with 0.1 and 0.2 as the…

Bending of iPhone - Simulation Using ANSYS Workbench 2020 R2 Thejan Sasilal   OBJECTIVES   For this challenge, simulate the bending of iPhone as per the given cases below   Case 1: Simulate the model as it is given in the video   Case 2: Move the bottom fingers from their defined position to the given…

Sphere Pressing on a Plate Simulation Using ANSYS Workbench 2020 R2 Thejan Sasilal   OBJECTIVES   For this challenge, perform the analysis to simulate a sphere pressing on a plate.   Use Structural steel for both sphere and plate but the material of the plate must be Non Linear.   Press the sphere onto…

Wire Bending Challenge Simulation Using ANSYS Workbench 2020 R2 Thejan Sasilal   OBJECTIVES   For this challenge, you will have to perform an analysis to simulate the bending of a wire in ANSYS. You will have to use Copper Alloy (Non Linear), Aluminium Alloy (Non Linear) and Magnesium Alloy (Non Linear) for the…

Simulation of Rolling operation Using ANSYS Workbench 2020 R2 Thejan Sasilal OBJECTIVES For this challenge, you will have to simulate the rolling operation on a workpiece made of copper. The model will be provided to you. Increase the length of the workpiece by 60mm and decrease its size on both sides by 8mm. Run the simulation…

Verification of Weld Joints Using ANSYS Workbench 2020 R2 Thejan Sasilal OBJECTIVES   Simulate three different types of welding using three different weld materials   Weld Material used:   Case 1.  Stainless Steel: In this case, the material of the plates must also be the same. Use Stainless steel for…

Sheet Bending Simulation Using ANSYS Workbench 2020 R2 Thejan Sasilal  Abstract: Sheet bending is a metal forming process in which a force is applied to a piece of sheet metal, causing it to bend at an angle and form the desired shape. A bending operation causes deformation along one axis, but a sequence of several…

Static structural analysis on the Rail wheel and Track Setup Using ANSYS Workbench 2020 R2 Thejan Sasilal  Abstract: A rail wheel is a type of wheel specially designed for use on railway tracks. A rolling component is typically pushed onto an axle and mounted directly on a railway carriage. Wheels are cast or forged…

Grid Dependency Test on Spur Gears Using ANSYS Workbench 2020 R2 Thejan Sasilal  Abstract: Gear is one of the most important machine elements in mechanical power transmission system. It is a rotating machine part having cut tooth which meshes with another tooth part in order to transmit torque. Bevel gears, have teeth…

Objective 1: Case 1:                    Using Cast Iron(ductile) as a material, carry out a static structural analysis to find out Equivalent stress, Total deformation and Stress intensity(Learn about what stress intensity is). Find location for possible fracture Case 2:…

CASE NO RESULT STRESS ANALYSIS RESULT DEFORMATION ANALYSIS DEFORMATION mm MAXIMUM STRESS DEVELOPED AT 500 N MPa CASE - 1 2.7493e-004 0.60121 CASE - 2 2.9729e-004 0.57887 From an analysis perspective, Case - 2 design will be selected. As the stress developed is transferrring to more areas of the plate, maximum stress developed…