Week 1 Spur Gear Challenge

Objective- To varify weld joint using diffrent materials. Selected static structural module from workbench and craeted all material card from enginerring data. Assigned material to weld joint and plate and ribs. Meshed the plate with 8mm mesh,analysis setting for 1 step and apllied load(1500N on hole) and boundary condition.…

  Aim- To do deck setup for bevel gear and run the simulation to analyze the results with different materials. Objective- Go for structural analysis in ansys workbench and click on engineering data to select material. To select material from engineering data source,for this challenge select structural steel. Then import…

Aim- To do deck setup for spur gear and run the simulation to analyze the results with different materials. Objective- Go for structural analysis in ansys workbench and click on engineering data to select material. To sleect material from engineering data source,for this challenge select Cast Iron(ductile) and create Cast…

 Aim- To perform tension test on a flat plate with holes.   Objective- Open Ansys workbench and select static structural analysis system. Define the material as required, in this case we will select structural steel. Open space-claim and create plate with holes as per case. Then open space-claim and edit the…

Aim- To do deck set-up for side pole crash analysis and run the model. Post-processing of results in hyperview and hypergraph.    Objective- First to check the unit system. Create type-7 contact with friction value 0.2 with recomended parameters. To check for penetration and intersections ini the model if present.…

    Aim- To perform the frontal crash on car model given and study about deformation and stresses developed in the model.   Objective- First to check the unit system. Create type-7 contact with friction value 0.2 with recomended parameters. To check for penetration and intersections ini the model if present.…

 Aim- Perform 2D mesh on bumper assemblygiven with 6mm element size. Run the crash tube model with diffrenet types of interface contacts. Objective- Run the crash tube model as it given. Change the inacti-6 to avoid initial penetration and run the model. Create type 11 type contact with required parameter. Removing of…

 Aim- To run the simulation for plate and rigid ball by using johnson cook material and eleasto plastic material and also to apply brittle failure according to condition given in the challenge. Objective- To run the simulation as it is in first case. To make changes with shell parameter,material card and failure parameter…

Aim- To run the simulation for S-beam with and without changing the recomended prameter for the component using Radioss as solver. Objective- Import the crash beam file and change the run time to 55 sec. Change the number of animation steps during simulation to a minimum of 25 and maximum of 60. Run the base simulation…

Aim- To calculate the values asked, and edit engine file according to the values. To perform solid meshing on housing model and arm bracket model. Objective- To calculate the speed of sound in rail material. To calculate time taken for shock wave to travel through the rail. To put all the calculated value and edit engine…

Aim- To perform preprocessing on all three model given according to qaulity criteria required for this challenge. Objective- To import the model and perform geometrical cleanup. To extract midsurface for all the three components. To perform geometry cleanup on midsurface as well like defeature and holes less than 5 mm.…

 Project-2 Meshing on the suspension Assembly   Aim-  To perform shell and solid mehsing on suspension assembly. To deploye connection at required region in that assembly.   Objective- To do geometry cleanaup for the component. Extract midsurface for the component having thickness less than 5 mm. To…

  Project1- 2D Meshing on Instrumental Panel   Aim- To perform  midsurfac extrcation and then 2D shell mesh on midsurface of instrumentation panel.   Objective-  To do geometry cleanup for the component. To generate midsurface of given parent component. To perform 2D meshing according to given…

2D Meshing for plastic component [Bottle Cap]   AIM- Preprocessing on Bottle cap using ANSA as preprocessor software. Objective-  Clearing all geometrical glitch over the CAD of this Bottle cap. Extracting the midsurface for the component. After extracting midsurface we will perform 2D meshig over the midsurface…

Aim- To perform morphing operation on given component.   Objective- To perform morphing operation using box morphing technique. To perform morphing on model given to increase the height of ribs and dog houses.   Morphine overview: Morphing structures are structures that alter their shape and size upon applications.…

Aim-    To deploy appropriate 1D connectors to the Rear Door model using ANSA.   Objective- To creat seperate PID's for indivisual parts of this car door. Creating different PID's will help in identifying the indivisual parts during deploying connections. Creating RBE2 1D elements for bolt joints. Creating…

Aim- To perform 3D meshing on Car Rear view mirror using ANSA as preprocessor software. Objective- To check geometrical error in CAD model of Car Rearview mirror. To provide mesh parameter for 2D mesh on surface. Deploye 2d mesh on thesurface of the CAD according to quality critera. Now we will creat 3D mesh [Tetra mesh]…

Tool test-2 : Intake manifold  Time taken: 5 hrs

Tool Test 1: Model 1- Time taken is 7hrs. Model 2- Time taken is 4hrs.

2D Meshing for sheet metal components [Car Hood] AIM- Preprocessing on car hood using ANSA as preprocessor software. Objective-  Clearing all geometrical glitch over the geometry for this hood component in which 4 sub-parts are there Oter Extract, Inner Exract, Hing Reinforcement Extract, Latch Reinforcement Extract.…

 Aim: To perform preprossecing in Rear Wheel Holder sheet metal component (Spare wheel Floor Panel) using hypermesh software as preprocessor. Objective: To generate midsurface for this component manually and clean the geometrical glitch over this model Then to mesh the midsurface with proper mesh flow as per given…

Project- Meshing of car side Door inner panel. Aim- Performing preprocessing on the given side door inner panel(plastic body) using hypermesh as preprocessing software in this project. Objective: To clean the parent body also for better midsurface extraction. Then to extract the midsurface from parent body. To perform…

  Aim: In this challenge we will creat different type of 1D connectors. Along with considering the quality criterias as given for this challenge. Target Element size - 5 Units   SN.  Quality criteria   value   1.  Aspect Ratio           5   2.  skewness              45   3.  Warping                15   4.  Taper       …

OBJECTIVE: To creat tetramesh on 3D componenets with given quality parameters. MODEL 1 : Housing Model Quality Criteria for this model: minimum element size : 2mm  maximum element size : 7mm target elelment size : 5mm tet collaps : 0.15   Procedure:  For this model we have to creat 2D shell elements first…

AIM: Meshing the hood component with target element size 5 mm.Following the quality criteria mentiond above.              There are 3 different component in hood as given in the challenge so we need to do it separately alond with seperate             geometry cleanup of each part.        1.LATCH REINFORCEMENT EXTRACT: …

ANS.  Aim:First of all we have to mesh the CAD object of target element size 5 mm by extracting the midsurface.After that we have apply rigid               links and RBE3 links on different different section as given in the question.then finally we will creat 1D element with…