Week 1:- Introduction to BiW and Fixtures Challenge

Radar Isometric View   Radar Front View   Radar Right side view  Radar Feature tree 1  Radar Feature tree 2   Radar Feature tree 3   Radar Feature tree 4  Yatch Assembly Isometric View   Yatch Assembly Front View  Yatch…

Design Modification and Making SAN-H100 In to Solar Powered E-Vehicle by using SolidWorks 2022 1-Objective:The main objective of this Project work is to Modify the Design of SAN-H100 in order to increase the onboard space, by using minimum Sketch tools and Features of SolidWorks 3D CAD Software.Making SAN-H100 in…

    REPORT American Chopper Modeling and Rendering in SOLIDWORKS To begin with, It should be understood by any engineer that the complete development of any Product is done through various steps, starting from concept building, prototype building and till market launch furthermore, improvisation…

Project 1: The Cad provided is an IGS file without any history. It is front-row back foam. Use Under build / Over build technology. Make use of the foam terminology. Make foam parametric and use standards for making the parts. 1 – The Complete design should be parametric. 2 – Use Best Practices as Explained. 3 – Use of…

What is full form of OEM?  OEM means original equipment manufacturer as for the any kind of industry they will have a responsibility of manufacturing the crucial parts or any vital part in their product in their house for instance: Ford OEM parts, this means that all parts are made specifically by Ford for Ford…

Purpose-    1)Initiate a concept of Fixture design.    2) Perform 3D finish on the Assembly design    3) Perform 2D finish with output documentation    4) Write a Detailed Report describing the process (what changes are made on the design) and attach…

Aim :- Create a BOM and Hardware list (BOP) for the complete Fixture assembly from challenge 8.   What is BOM -  A Bill of Materials (BOM) is a list of all the components and parts needed to manufacture a product or assembly. In a drawing sheet, the BOM is typically included as a table…

1. Create 2D Drawing for each Clamp Units with all child parts and also create Child pard drawing for the same for the Fixture assembly created in challenge 8. 2. Create 2D Drawing for each Pin Units drawings with all child parts and also create Child pard drawing for the same for the Fixture assembly…

Aim: 1)Draft a Key Sheet for the Complete Fixture assembly created in challenge 8. 2)Draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly from challenge 8. Key Sheet For Complete Fixture Assembly: BASE UNIT DRAWINGS., PIN UNIT 1 DRAWINGS.,…

AIM: To perform 3D finish and design Rough locators for the Fixture assembly design.   3D FINISH: 3D finish is a process where the design is being completely finish and to be ready for final simulation & 2d detailing.These is the process before sending the part for final simulation. In these…

Q1,What are the Drawing templates? Ans:-- Drawing Templates are basically the drawing standards as per coustomer's specifications. Drawing Templets are format that are used for detailing of diffrent parts. With the help of this Drawing Templets the Manufacturer can understand what process has to be done on the parts. Preparing…

Question 1. What do you understand by the 3D finish process?   ANSWER: 3D finish is the process where design is being completely finish & to be ready for final simulation & 2D detailing. While finishing the design the nominality of holes is checked which ensures the easy assembly of all the units. The hole…

1) What is the Base Unit? What are the typical parts of the Base Unit? - A base unit is the unit designed to mount all the other units(Clamp unit, Pin unit, rest unit etc.) of the tool, also other parts necessary for a tool like pneumatic valve box, trunking cable path will also be mounted on to a base unit.  …

Aim :- Design a Base Unit for the units designed for the above challenges with all weldments for the given Car Panel. Design the complete Fixture assembly (the units designed in the previous challenges can also be used). Make sure that all the 5 Panels given in the CAD data are fully…

OBJECTIVE: To design 3 different types of swivel clamp unit with different riser, Blade and Clamp Arm for the given car Panel and design a pin Clamp unit for the given Car Panel with optimum use of material and space constraint also considering Panel Thickness as 1mm for the given car panel.      …

OBJECTIVE: To design two Rest units and three Power Clamp units with different Riser, Blade and Clamp arm. INPUT FUNDAMENTALS: 3-2-1 principle: Our ultimate intention for using pin unit is to fix the work piece so that it does not deviate from the position while the operation is being performed on it. For this…

DESIGN OF FIX PIN AND RETRACTABLE PIN UNIT INTRODUCTION The fix pin and the retractable pin units are hole constraining fixtures for car panels. FIXED PIN UNIT: Fixed pin unit is a unit designed to locate the car panel using pins. The parts of fixed pin are: Pin Pin retainer Shim / spacer Block Blade or Adapter plate Riser.…

Question No.1 – What is Design methodologies? Answer: DESIGN METHODOLOGIES: In this methodology we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design…

Question No. 1 - What is the process of project execution activity? Answer: PROCESS OF PROJECT EXECUTION ACTIVITY:                                     FIG 1. Project Activities The above figure shows the process involved in process…

Q1 Ans BIW - Body In White BIW refers to the welded sheet metal components which form the structure of the vehicle to which the other components (like engine, chassis, exterior & interior trims) will be married or assembled. The stage in automotive design or automobile manufacturing in which the car body sheet metal…

Assemble and apply GD&T to the butterfly valve assembly drawing..

AUTOMOTIVE WIRING HARNESS BACKDOOR Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector…

Aim : Route the wiring harness on given V-16 engine and prepare flatten view in CATIA. Apply all packaging rules and industry best practices. Theory : The given V-16 engine consist of following electrical components to which harness routing is required. 8+8 fuel injectors on the engine cylinders for both sides of the engine…

AIM To prepare the flattened view of wiring harness assembly using the Electrical harness Flattening workbench and place it on the drawing sheet. INTRODUCTION Once a product is ready to manufacture, its design must be precise or it risks costly errors and delays. Collaboration is the essential key to successful documentation…

Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness A and Harness B as per the…

AIM :- To create wire routing between the connectors. Objective :- Download connectors from website (te.com) DT06-2S DT06-4S DT06-6S DT06-08SA Define electrical properties of it. Create wire harness layout Add protective cover on it.     Steps :- Enable electrical part design and define parts as connectors.…

 In this challenge we are first going to define a mechanical cad component electrically by setting up the geometrical parameters and then using the Electrical Part Design workbench we will define the electrical support. The first given model in this challenge is a P Clamp which we need to define as support. The steps…

AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2…

Aim:                To design the Back door (Tail gate) of a car from the styling surface provided using NX CAD. The ultimate aim is to design the Back Door by following the Industrial Standards. Back Door:               …

Roof Design:- OBJECTIVE : The objective of this project is to design car roof with  essential flanges and reinforcements  like ditch area , front roof rail , bow roofs, central roof rail and rear roof rail for the the given styling surface Perform a curvature study on the roof and perform the calculations for…

ObjectiveTo design various mounting points on the fender, according to the design parameters.   FENDER: The fender is the car body part that frames the wheel. Its purpose is to prevent sand, dirt, rocks, and other roads spray from being thrown into the air by the rotating tire and close the engine component. When…

Fender Design - Wheel Arch Challenge. Objective:- In this challenge to Calculate the Wheel Arc area and prove whether the car will pass the standards or Not.   Givened part file of Wheel Arch:-                 Wheel Arch-  It is a semicircular profile above…

QUESTION:  Use the Section from your Hood design and calculate the section modulus using the formula S = I/y S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object  Come up with a new section that has improved the section modulus of the previous…

Hood Assembly..... AIM: Our aim for this project is to create a hood assembly from the hood outer panel which is provided as input surface to us according to the master section sketch. INTRODUCTION The hood is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment (or…

Underbody Coating is a sprayable coating, which protects the under surface of the vehicle from corrosion. Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible…

WHAT IS BENCHMARKING ? It is the process of comparing one's business process and performance metrics to industries bests and/or best practises from other industries.Process benchmarking includes studying process flows, operating system, process technologies and the operation of target firms and departments. Also it can…

1)CLASS A SURFACE : Class-A (or 'Strak') is a term used in specifically in automotive design. It describes the final production surface data for the aesthetic parts of the car. The term 'Class A' is often misunderstood, but it's generally seen as the 'Holy Grail' of surface modelling. This is because as it achieves…

Tooling Axis Creation :       For this part tooling axis creation is done by using the mater section which is given along the Class A surface. Because in this master section the Dog house is there and the Draft for the wall of the Dog is given by the tooling axis. So can take tooling axis from the master…

PROCEDURE: 1.Check for any openings in the given model Door Applique by using BOUNDARY. In BOUNDARY > select edges - select the surface to create the boundary at the openings. 2.Create a point at the center of the surface by using Point Definition by : Point Type - on surface ,Surface -…

  Tooling Axis :       Class-A surface is first analyzed to create the tooling axis. where the molds pull apart in injection molding. Tooling direction is essential for plastic product design as it decides the direction for mold separation. To create the tooling axis first we have to check…

    Tooling Axis creation: It is defined as the direction in which the mould/core and cavity open. Selection of the direction of the tooling axis depends on the ease at which components can be easily ejected.   By analysing the component the most easily ejectable direction is somewhere close to the Z direction,(might…

    PARTING SURFACE Generally injection mold has two major components : the movable half and the fixed half, during the injecction molding process, these two halves are pressed tightly from a sealed hollow to avoid the melt flow leakage and maintain certain holding pressure, the pressed surface are called parting…

CLASS-A SURFACE: a surface made by the designer which is given as an input to the plastic modeler to work on. It is aesthetic surfaceand the outer most surface.CLASS-B SURFACE: a surface below a certain thickness from the class-A surface is class-B surface. This is the surface that containsengineering aspects…

  At first, take the base surface and create a center point on the surface and insert the axis system. To create a tooling axis, take the intersection of class A in the XY and YZ axis. The next step is to perform the draft analysis to check the tooling axis and understand the surface of the given class A.  Select…

        TOOLING AXIS  It is nothing but the direction in which the mold opens and closes the draft angle needed to be provided by considering this tooling axis.We can create a tooling axis by using the bisecting method. BISECTING METHOD This method is used for the generation of the tooling axis…

  Detailed report.   Check the connectivity of the Class A Surface Ensure that there is no gap between the component, using join command. We can visually check it or by clicking boundary command. It has 3 boundaries one outer and two inner circle boundaries. Therefore first check completed. Find the tooling axis…