Underbody Coating

CAR BACK DOOR WIRING HARNESS DESIGN- PROJECT 2 AIM To route the Wiring harness on given car body back door and prepare flatten view drawing in CATIA V5. INTRODUCTION A wire harness, also commonly referred to as a wiring harness, is an exterior sheath used to cover some types of electronic wires. Generally, wiring harnesses…

Aim : Route the wiring harness on given V-16 engine and prepare flatten view in CATIA. Apply all packaging rules and industry best practices. Theory : The given V-16 engine consist of following electrical components to which harness routing is required. 8+8 fuel injectors on the engine cylinders for both sides of…

AIM-  Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. OBJECTIVE-   The objective of this project is to first route the two Harness A and Harness B as…

AIM:   To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet.   OBJECTIVE:   To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.     To place the flattened view on a drawing sheet. To ensure bundles…

CAR BACK DOOR DESIGN Aim: To design back door of car using given outer class 'A' surface. What is back door of a car? A door which is located at the rear side of a car which gives access for the boot space to store luggage, spare wheel etc. These doors can be operated manually or electric powered. In most of the luxury…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

   Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129 process: Create two points one as entry and another as exit…

AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2…

ROOF DESIGN : OBJECTIVE : The objective of this project is to design car roof with  essential flanges and reinforcements  like ditch area , front roof rail , bow roofs, central roof rail and rear roof rail for the the given styling surface Perform a curvature study on the roof and perform the calculations for the heat…

DESIGN OF CAR FENDER Fender is  the part of an automobile, motor cycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Fenders are typically rigid and can be damaged…

  Fender design-Wheel Arch Challenge Objective: To calculate the wheel arch area of the given fender and prove whether the car will pass the European Standards or not. Introduction: Wheel Arch is the shaped part of the bodywork of a car or other vehicle that allows the wheel to be accessed, and in the case…

SEC TION MODULUS :      Section modulus is a direct measure of strength of any  sectional area of an object about an reference axis(neutral axis). Strength is nothing but, capable of supporting greater loads, so higher the strength it has a high capable of supporting  greater loads. This strength can measured directly…

AIM:        TO DESGIN THE AUTOMOBILE HOOD OF THE CAR OBJECTIVE:      Desgin the outer pannel of the hood and provide hemming also      Develop the inner pannel take reference from the master section      Develop the necessary Renifrocement      Provide…

Projec Title : DEVELOPMENT OF A DOOR TRIM PANEL OBJECTIVE : The Objective of the project is to development of vehicle interior door trim panel by using CATIA V5 With given class-A surface along with the master seection. Also Create the side attachment feature as per design rules. INTRODUCTION : The door panel is the interface…

Aim: To expain about Benchmarking and finding a good car for Mr.D.S.Pughazhyendhii by comparing the cars.   Benchmarking :- Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business considered to be the best in the industry, “best…

Aim: To expain about Benchmarking and finding a good car for Mr.D.S.Pughazhyendhii by comparing the cars.   Benchmarking :- Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business considered to be the best in the industry, “best…

OBJECTIVE The objective of this project is to design a butterfly valve and apply GD&T to it's components and final assembly using Siemens NX. INTRODUCTION  A butterfly valve is from a family of valves called quarter-turn valves. In operation, the valve is fully open or closed when the disc is rotated a quarter turn. The…

DESIGNING A PILLAR USING MASTER SECTION OBJECTIVES To improvise the Class A surface by resolving bad patches and adding flanges to it.  To createA pillar solid model with the help of  improvised class A surface. To create B side features for the A Pillar using the master section given to us as an input. To create…

Objective: The main aim of this challenge is to create a solid body of 'Door Trim Lower' with the help of the closed surface method by using the 'Generative shape design' workbench in CATIA V5. Performing the 'Draft Analysis' on the solid part body of the Door trim. Overview:Initially, we need to offset the given…

AIM: To Create theDoor Trim Component from the given Class-A surface. To Create the Tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To perform the Draft analysis on the model.  To Create the B Side Feature in the component by following the design rules. DESCRIPTION:   1. CREATING…

Object :- Design of Ribs and Screw Boss for Drill Handle following the design rules in given class A surface. And perform Rib root thickness analysis and draft analysis on the final component. Introduction :- Drill handle is made from the plastic and this component is made by plastic molding process.…

Aim/Objectives: Create the Core and cavity blocks for the switch bezel designed in the earlier challenge. Steps Followed: Tooling Axis creation Checking Draft analysis for created tooling Axis Creating parting Surface Creating Core Side Creating cavity side. 1). Tooling Axis: Tooling axis is the axis in which core…

AIM : To create the Bumper Design Plastic component through the given Class-A surface.   Objective To create a tooling direction. To perform draft analysis for given A-Surface and prepare the final close body. To design the Bumper plastic component by creating the B-Surface and C-Surface using the given Class-A surface.…

AIM: Creating  the coin holder plastic component through the A-class surface and add thickness to it    Objective : Creating the B and C surface  Creating the tooling axis  Performing the draft analysis on both A surface and final plastic components. Take the Thickness of the component to be 2.5…

SWITCH BEZELS: Switch Bezels in car are parts which contains switches and controls for different functions like Window control, Door lock/Unlock,Media and Temperature controls. This A-surface of this part is derived from scanning a clay model and B,C surfaces with other engineering features are developed as per specifications…

Base Bracket Design – Plastic Component AIM: This report demonstrates the design of a Plastic Component - Bracket using industry principles such as Draft angles, Draft Analysis, Determining and implementing of Tooling Axis, Class A, Class B and Class C surfaces. The component is designed using CAD package CATIA V5.…