Underbody Coating

PROJECT 1  AIM To route the wiring harness on given Engine and flatten view drawing in CATIA V5. OBJECTIVE  The objective of the project is to route the wiring harness on given Bugatti V16 Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the…

WIRING HARNESS DESIGN WEEK 7 CHALLENGE Aim Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.   DEFINE ALL PARTS ELECTRICALLY AND CREATE A BUNDLE WITH HELP OF WIRING HARNESS…

WIRING HARNESS DESIGN IN CATIA V5 WEEK 5 AND 6 CHALLENGE The electrical connectors are represented by numbers in the above figure. There are 8 different types of connectors at 10 different locations.      --Bundle continuity has to be checked for the two created harnesses.      --After the…

WIRING HARNESS WEEK 4 CHALLENGE Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors…

WIRING HARNESS ROUTING AND PACKAGING RULES AIM --To solve the above assignment questions and define the necessary electrical properties in the respective workbench. OBJECTIVE --To download the P-Clamp CAD data and define it as Electrical Support in the Electrical Part design workbench and also define the necessary electrical…

WIRING HARNESS DESIGN 3D MODELING WEEK 2 CHALLENGE TITLE Defining Connectors and Clips using CATIA V5 OBJECTIVE Downloading the 3D CAD files form the te.com website and then defining the parts electrically and further creating a catalogue for the components. INTRODUCTION A connector is a device(or more precisely, a mating…

FINAL PROJECT  AIM To create the Door trim panel's CAD model considering the inputs given to me following the design rules and OEM standards. ABSTRACT   The project deals with the explanation of steps and procedures followed while developing the Door Trim Panel of a car using CATIA V5. Using the class A…

ATTACHMENT FEATURE CHALLENGE 2 AIM Create the Dog House for the Door Trim considering the design rules and perform the draft analysis for class A and create the final close body component and perform the draft analysis. OBJECTIVE Create the Tooling axis  Design the class-B and class-C surfaces and join them. Use the Close…

A PILLAR DESIGN WITH MASTER SECTION OBJECTIVE The main objective of this challenge is to understand the given master section to create a solid body and B-side features for a given class A surface, by considering all the design parameters. MASTER SECTION Master sections are the guides for design requirements which…

DOOR TRIM LOWER WITH HEAT STAKES AND LOCATORS AIM To create a 4-way and 2-way locators with heat stakes using design rulers. PROCEDURE Designing the Door Applique with the given class a surface and counterpart clearence surface. for designing the engoneering features for the door applique we requried locators which…

ATTATCHMENT FEATURE CREATION (RIBS AND SCREW BOSS)  Objective The main objective of this challenge is to create the B-side features RIBs and Screw Bosses for a given drill handle. Overview Creating the class B and class C surfaces to the door handle, and creating the B side features (RIBs and Screw Bosses) by considering…

CORE AND CAVITY DESIGN OBJECTIVE Create Parting Surface and Parting Line for Switch Bezel. Create Core And Cavity Blocks. Show Draft Analysis Component with the Core and Cavity. Make Solid a Body Using the Close Surface Feature from the surface. Use Publications. PARTING LINE It is the line where the core and cavity intersect…

DOOR TRIM LOWER DESIGN CHALLENGE OBJECTIVE To create the Door Trim Lower's Plastic Component using the Class A Surface that is provided. Desired Thickness of the Plastic Component is 2.5mm with 3.2 degrees as the Draft Angle. First, we have to create the required Tooling-Axis for…

BUMPER DESIGN    OBJECTIVE The main objective of this challenge is to create a solid body of 'Bumper' with the help of the closed surface method by using the 'Generative shape design' workbench in CATIA V5. Performing the 'Draft Analysis' on the solid part body of the Bumper. Overview Initially, we need to offset…

COIN HOLDER DESIGN  AIM  To create the Coin Holder Plastic component through the given Class-A surface.   OBJECTIVE : To make sure that the model meets the requirements of the draft angle. To create the Tooling axis using bisecting method. To perform Draft analysis on the given Class A Surface. To create…

SWITCH BEZEL DESIGN CHALLENGE 2 SUMMARY --CREATING TOOLING DIRECTION --STEPS OF CONSTRUCTION --VIEWS OF PART --TREE STRUCTURE --DRAFT ANALYSIS --CONCLUSION   CREATING TOOLING DIRECTION Tool axis controls the orientation of the tool axis that will be used to create the toolpath. Tool axis — Select to…

BASE BRACKET CHALLENGE 1 OBJECTIVE To create base bracket plastic component from the given class- A surface. To create the tooling axis for the plastic component To perform draft analysis over the plastic component. CLASS A SURFACE  This is the given class- A surface. In which there are two holes to be crated and…

BACKDOOR DESIGN SUMMARY Objective Introduction Design method Assembly Hemming and Relief Draft Analysis Conclusion OBJECTIVE To design back door with provided styling surface by using appropriate methodologies. To provide necessary hemming, assemblies, reinforcements, reliefs of backdoor. To provide draft analysis…

HOOD DESIGN SUMMARY AIM HOOD DESCRIPTION PROBLEMS CAUSED BY HOOD HOOD DESIGN METHODOLOGY ASSEMBLY OF HOOD ASSEMBLY TRAJECTORY CONCLUSION AIM To design hood outer and inner panel with assembly of striker and hinge reinforcements. HOOD DESCRIPTION Terminology In British terminology, hood refers to a fabric cover…

ROOF DESIGN ROOF INTRODUCTION The roof of a car or other vehicle is the top part of it, which protects passengers or goods from the weather. The roof also protects the passenger from any injury when the car gets crashed or is rolled over or something heavy falls on the roof.An automobile…

FENDER DESIGN Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown…

FENDER Fender is a plastic, metal, or rubber curved panel over the wheels on the side of a car, extending from the front bumper of the car to the door. The main purpose of fenders is to keep dirt, mud, and other debris off of the tires and braking system, making them safer and more efficient WHEEL ARCH It is a semicircular…

                                                               Report On Section Modulus Calculation Of Hood Aim  To calculate the section modulus of…

BENCHMARKING Benchmarking is a process where you measure your company’s success against other similar companies to discover if there is a gap in performance that can be closed by improving your performance. Studying other companies can highlight what it takes to enhance your company’s efficiency and become…

UNDER-BODY COATING Under-Body coating is the process of applying thick coating to under-body to protect from scratches which leads to corrosion.A cars underbody is not resistant to corrosion. To protect underbody from corrosion we need to coat thickly with help of spray or dipping method is used. It also protects internal…