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Section Modulus calculation and optimization

 Aim:   To find the section modulus of the hood and optimization to improve the overall section modulus.     Section Modulus:    Section modulus is defined as the ratio of moment of inertia of a beam about its C.G to the maximum distance of extreme x-section of the beam (Ymax).  …

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    Read more Projects by Ilango Padmanathan (23)

    Week 14 challenge

    Objective:

    Butterfly valves Butterfly valves are quick and easy to open and close, and operators can use them to start, stop and regulate flow. Butterfly valves can be used in their complete open or closed positions and even for non-critical throttling applications.  The three main types: zero, double, or triple offset.…

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    22 Jun 2023 11:39 AM IST

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      Design of backdoor

      Objective:

      Design of Backdoor   Objective:  To design Back door of car using the given surface by the styling team   Introduction   BACK DOOR   Back door or tail gate  simply refers to the back of the car that can open and close.it covering the rear of the vehicle.It provide access to…

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      17 May 2023 06:39 AM IST

      • DESIGN
      • FEA
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      Roof Design

      Objective:

      AIM   Design a Roof with its components by following the master section of the front roof rail (at least 1 Front roof rail, two bow roofs, 1 center roof rail and 1 rear roof rail) with all the design parameter   Perform Draft Analysis for all the parts and include the snapshot in the report   the curvature…

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      15 May 2023 07:05 AM IST

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      Fender Design

      Objective:

      DESIGN OF CAR FENDER   Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from…

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      05 May 2023 06:32 AM IST

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      Fender Design - Wheel Arch Challenge

      Objective:

      FENDER DESIGN - WHEEL ARCH CALCULATION:   OBJECTIVE: Calculate the Wheel Arc area of European Standard and prove whether the car will pass the standards or Not   INTRODUCTION: The wheel arch is an arch-shaped cavity in the body of a vehicle, which houses a wheel. It has two important functions. It serves for…

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      27 Apr 2023 07:10 AM IST

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      Section Modulus calculation and optimization

      Objective:

       Aim:   To find the section modulus of the hood and optimization to improve the overall section modulus.     Section Modulus:    Section modulus is defined as the ratio of moment of inertia of a beam about its C.G to the maximum distance of extreme x-section of the beam (Ymax).  …

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      26 Apr 2023 09:06 AM IST

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        Hood design-Week 2

        Objective:

        AIM   Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters explained in the videos.   Submit an ASSEMBLY of Hood Inner Panel, Outer Panel, Latch, Hinge and the Reinforcements.A detailed report about…

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        26 Apr 2023 06:35 AM IST

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          Underbody Coating

          Objective:

          What is under Body Coating: Underbody coating is a thick cladding (typically made of rubber) that is placed uniformly to the car’s underside. When the automobile is fresh off the lot and spotless, it is usually sprayed or painted on. But it’s acceptable if you apply the undercoating after a couple of years.…

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          19 Apr 2023 10:52 AM IST

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            Benchmarking

            Objective:

            BENCH-MARKING Bench-marking involves a structured comparison between similar products, services or processes on some dimensions of performance. For example it can be used to compare the availability and delivery of features in a product and in this form often provides the basis of consumer tests and reviews. These…

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            19 Apr 2023 10:33 AM IST

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              Week 12- Final project

              Objective:

              AIM  To create a CAD model for door trim panel's parts by considering the given inputs of class A surface along with master section by following the design rules followed in OEM and tier1 companies.   Objectives :-   To create individual tooling axis for the parts and perform draft analysis on…

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              11 Apr 2023 12:25 PM IST

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              Week 11 - Project - A pillar Design with Master Section

              Objective:

              AIM: To create the A Pillar Design with the master section given as the intersection sketch with the Class A surface and create the tooling axis and perform the Draft analysis for the final solid part.     Report of draft analysis   In a draft analysis we have to position the tool direction on surface class…

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              04 Apr 2023 07:00 AM IST

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                Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

                Objective:

                AIM Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.      Report of draft analysis  …

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                01 Apr 2023 10:12 AM IST

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                Week 10 - Challenge 2- Attachment Feature Creation (Dog House)

                Objective:

                Attachment Feature Creation - Challenge 2 AIM Create the Dog House for the Door Trim considering the design rules INTRODUCTION DOG HOUSE Dog house is an engineering feature used in plastic design. Dog houses are used as support feature. Sometimes other engineering features like snaps, locators, and screw bosses are mounted…

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                31 Mar 2023 06:59 AM IST

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                  Week 9 - Challenge 3 - Bumper

                  Objective:

                   the Draft analysis report for both the given Class-A surface and the final plastic component   In a draft analysis we have to position the tool direction on surface class A  and the compass should be lock in the tool direction and then check the analysis under running point should check the draft angel…

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                  29 Mar 2023 12:23 PM IST

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                    Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss)

                    Objective:

                    AIM: To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis on the model.  TOOLS USED: Boundary Join Multiple extract line Trim…

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                    28 Mar 2023 07:09 AM IST

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                    Week 7 Challenge - Assembly Workbench

                    Objective:

                      tools are used in assembly cat product file  manipulater  coincidence consitaints  offset consitants  snaps  angle consitaints  intersect coinsitants    in drafting tool are used in cat drawing file  bill of material  advance BOM  views  dimension tool …

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                    23 Mar 2023 07:14 AM IST

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                      Week 8 - Challenge 2 - Switch Bezel Design

                      Objective:

                      AIM   Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

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                      17 Mar 2023 06:42 AM IST

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                        Week 8 - Challenge 1 - Base Bracket Design

                        Objective:

                        Aim   Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.    Report of draft analysis   In a draft…

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                        16 Mar 2023 06:26 AM IST

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                          Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge

                          Objective:

                          In this project we discuss about  to Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.       First of all we create the new product and open work bench as electrical hardness flattening . And set the flattening parameter to…

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                          21 Aug 2022 06:15 AM IST

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                            Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

                            Objective:

                                                                                  Week 5&6 project report     In this project first we start in connector to define the electrical part and next move on…

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                            15 Aug 2022 09:20 PM IST

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                              Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

                              Objective:

                              Week 4 project   Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)…

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                              09 Aug 2022 03:52 PM IST

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                                Wiring harness routing & packaging Rules Week 3 Challenge

                                Objective:

                                  1QUESTION  Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P clamp clamp is the devices to support the bundle at required location.  its can possible as both existing ways act as entry and exit based on meting surface of the system…

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                                22 Jul 2022 09:32 AM IST

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                                  Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

                                  Objective:

                                  From this week challange to define the electric parameters for the given connectors and connector clip or cavity. Connector: Connector is a electro-mechanical device which allows to join electrical conductors to create an electric circuit. I assembely to connecter female , cavity and, connecter male link in attachment…

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                                  01 Jul 2022 03:19 PM IST

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