Challenge

Project on Concrete Mix Design for various grades of Concrete

MIX DEDSIGN FOR M35 CONCRETE WITH FLY ASH AS PARTIAL REPLACMENET FOR CEMENT:

1.

target mean strength:

ft=fck+1.65s

=35+1.65(5.0)

=43.25 N

2.SELECTION OF WATER CEMENT RATIO:

(considering weather condition as severe)

w/c ratio is 0.45, we take w/c ratio as 0.40 with experience since the water is less the strength is more

w/c ratio is o.40

3. SELECTION OF WATER CONTENT:

assuming slump value as 50 mm the water content is 185 litre.

4. SELECTION OF CEMENT CONTENT:

water content=186 kg

w/c=0.40

=186/0.40

=465 kg/m^3

FOR replacing flyash with cement with 30 %

cementitious material=465 x 1.10

=511kg/m^3

water content =186

w/c ratio =186/511=0.36

flyash @ 30% on total cementitious material= 511 x (30/100)=153 kg/m^3

cement used = 511-153

= 358 kg/m^3

cement saved by using flyash= 465-358=107 kg/m^3

flyash used = 153kg/m^3

MIX DESIGN:

volume of concrete=1 m^3

volume of cement= (358/3.15) x 0.001

= 0.113 m^3

volume of fly ash =(153/2.2) x 0.001

=0.069 m^3

volume of water =(186/1) x 0.001

=0.186 m^3

volume of F.A and C.A=

volume of concrete - volume of all other materials used

f= 1-0.368

f= 0.632 m^3

mass of C.A=F x volume of C.A x S.G of C.A x 1000

=1039kg/m^3

mass of F.A =F x volume of F.A x S.G of F.A x 1000

=692 KG/m^3

weight of the ingredients of the concrete:

cement:368 kg/m^3

coarse aggregate:1039 kg/m^3

fine aggregate:692 kg/m^3

MIX DESIGN WITHOUT PARTIAL REPLACEMENT OF FLY ASH FOR CEMENT:

1.

target mean strength:

ft=fck+1.65s

=35+1.65(5.0)

=43.25 N

2.SELECTION OF WATER CEMENT RATIO:

(considering weather condition as severe)

w/c ratio is 0.45, we take w/c ratio as 0.40 with experience since the water is less the strength is more

w/c ratio is o.40

3. SELECTION OF WATER CONTENT:

assuming slump value as 50 mm the water content is 185 litre.

4. SELECTION OF CEMENT CONTENT:

water content=186 kg

w/c=0.40

=186/0.40

=465 kg/m^3

5. MIX CALCULATION

volume of the concrete:1m^3

volume of the cement= (465/3.15) x 0.001

= 0.147 m^3

volume of the water = (186/1) x 0.001

= 0.186 m^3

volume of the aggregate (C.A and F.A)

f=volume of concrete-volume of other ingredient of the concrete

=1-(0.147+0.186)

=0.667m^3

mass of the C.A:

=F x volume of C.A x S.G of C.A x 1000

=0.667 X 0.60 X 2.74 X 1000

=1096 kg/m^3

mass of the F.A:

=F x volume of C.A x S.G of C.A x 1000

=0.667 X 0.40 X 2.74 X 1000

=731 KG/m^3

mix design:

cement:465 kg/m^3

coarse aggregate:1096 kg/m^3

fine aggregate:731kg/m^3

reference are fromthe IS CODE 456:2000

IS CODE 10262:2009

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