Challenge

SHELL MESH AND MID SURFACE EXTRACTION ON FLOOR PANNEL

AIM:-To perform meshing in the floor panel

PROCEDURE:-

  • Import the model into a hyper mesh

  • Assign the quality and mesh parameters

  • For geometry cleanup, we need to go to geometry and select quick edit

  • To split the surface we use split with node and split with line
  • To reduce the concentration at the hole we need to select the washer
  • To unsplit surface, we need to use unsplit surface
  • To paste or to trim we use toggle edges
  • The raw geometry has the missing surface to fill the surface we need to use the filler surface
  • To delete surface we use delete surf
  • To replace or combine the points we need to use replace point
  • To add or remove a point we need to use the add/remove point
  • Mid surface after cleaning the geometry

  • To extract the mid surface we need to go to geometry and select the mid surface in the column of surface
  • We need to change the options of auto mid surface we need to goto extract option and we need to set the option as skin offset

  • As the part is sheet metal we can take auto mid surface extraction

  • There are more geometrical issues are there by using the geometry clean up tool we had completed cleaning the surface

  • The major option for doing meshing is to perform the mesh if any flow issue is there we need to mesh

  • For quality issues, we use the quality index

  • PLACE NODE to move the nodes freely to reduce the quality
  • Element optimizer will optimize the element quality
  • Smooth will smooth the mesh flow and adjust with respect to the min and max size
  • Split edges are used to split the edge of the quads
  • Drag tria which used to drag the trias from one point to another point
  • combine trias it will combine two tria in a quad
  • Parts that are been meshed

  • It will reduce the quality and gives the mesh
  • But it does not give the option to change the number of nodes

  • It refines the mesh and gives good mesh flow
  • But by using this we will have lot of connectivity issues

  • F3 is used to paste the nodes of the mesh which are not in connectivity

  • It is used to refine the size of the mesh when it is been distorted

  • If the mesh has quality issues it will cover all sort of errors
  • Component after completion of mesh

  • And after meshing we need to assign the thickness of every subcomponent
  • To assign we need to create the property and assign thicknesses
  • And another method is to assign the thickness automatically

  • The final evaluation is to check free edges

CONCLUSION:-

  • We must clean the geometry of mid surface before entering into the mesh
  • We must avoid trias that are facing opposite and back to back
  • We must provide a perpendicular construction line that enhances the quality of the mesh
  • Avoiding trias in a certain area is difficult then we must give space between them
  • While comparing tria vs quality, we must give importance to quality first
  • By understanding the symmetrical structure of the part we can minimize the time
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