Project 2


Harness Continuity Check:

Flatten View:



Procedure followed to route the wiring harness on Car Back Door:
- Download the connector & clip 3D data from www.te.com
- Create the required geometrical parameters such as points and axis system
- Define parts as connectors from electrical part design workbench
- Define bundle connection point
- Define connector connection point
- Define fir tree clip as support part
- Create new product as back door harness context assembly into that add another new product as back door harness geometrical bundle assembly
- Also add the car back door/tailgate cat file into context assembly
- And save all in same folder
- Add all the connectors & fir tree clips into back door harness geometrical bundle assembly
- Position all the connectors & clips in their desired location using manupulation/snap/smart move tools
- Place the fir tree clips in exact position to ensure accurate routing of bundle
- Now in electrical harness assembly use geometrical bundle to convert in electrical
- In electrical harness installation use branch definition and route the wiring harness between connectors & clips
- Use add branch point and split the harness
- Provide adequate slag in the wiring harness
- Provide protective covering i.e. corrugated tubes from catalouge to the harness bundle near sharp edges
- Ensure the proper connectivity of bundle is maintained
- And save all
- Create new product and name it as back door flatten harness
- Go to electrical harness flattening workbench
- Click on harness flattening parameters and input all the parameters
- Extract the harness assembly product to flattening workbench
- Click on flatten command and select the plane to flatten the harness
- Rotate the branches if required
- Create new drawing file select A0 ISO sheet
- On the sheet select front view
- Change the properties and tick 3D wireframe is always visible