Challenge

Project 2

Harness Continuity Check:

Flatten View:

Procedure followed to route the wiring harness on Car Back Door:

  • Download the connector & clip 3D data from www.te.com
  • Create the required geometrical parameters such as points and axis system 
  • Define parts as connectors from electrical part design workbench
  • Define bundle connection point
  • Define connector connection point
  • Define fir tree clip as support part
  • Create new product as back door harness context assembly into that add another new product as back door harness geometrical bundle assembly
  • Also add the car back door/tailgate cat file into context assembly
  • And save all in same folder
  • Add all the connectors & fir tree clips into back door harness geometrical bundle assembly
  • Position all the connectors & clips in their desired location using manupulation/snap/smart move tools
  • Place the fir tree clips in exact position to ensure accurate routing of bundle 
  • Now in electrical harness assembly use geometrical bundle to convert in electrical
  • In electrical harness installation use branch definition and route the wiring harness between connectors & clips
  • Use add branch point and split the harness
  • Provide adequate slag in the wiring harness
  • Provide protective covering i.e. corrugated tubes from catalouge to the harness bundle near sharp edges
  • Ensure the proper connectivity of bundle is maintained
  • And save all
  • Create new product and name it as back door flatten harness
  • Go to electrical harness flattening workbench
  • Click on harness flattening parameters and input all the parameters
  • Extract the harness assembly product to flattening workbench
  • Click on flatten command and select the plane to flatten the harness
  • Rotate the branches if required
  • Create new drawing file select A0 ISO sheet
  • On the sheet select front view
  • Change the properties and tick 3D wireframe is always visible
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