Project 2

AUTOMOTIVE WIRING HARNESS BACKDOOR Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector…

Aim: To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

Aim :  To route the following harness layout in Electrical workbench and  1. Check the bundle continuity. 2. Add annotation to all connectors. 3. Check for the bundle warning. 4. Generate CAT.part of harness assembly and convert it in .igs format. Procedure : 1. First provide the necessary properties to…

- Aim: To design the back door of an automobile using the styling surface along with necessary reinforcement and embosses. - Method: - Back door: - A car door is a type of door, typically hinged, but sometimes attached by other mechanisms such as tracks, in front of an opening that is used for entering and exiting a vehicle.…

Aim: 1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector…

Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P-Clamp: The given clip was downloaded and opened as a part file. I have to define two points that will be used as entry and exit points. Then a plane has to be defined at the…

AIM: Defining Connectors and Clips using CATIA V5 Objective : Downloading the 3D CAD files form the te.com website and then defining the parts electrically and further creating a catalogue for the components. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match)…

AIM: For the Given Roof styling, create an ASSEMBLY by developing the essential flanges for the outer roof and creating the reinforcements. Provide appropriate dimensions and check for Draft analysis. Do a curvature study on the roof and perform calculations to determine the position of the Bow-roofs. Suggest and implement…

                                                      FENDER DESIGN OBJECTIVE : The main objective of this project is to design a fender using  a new age design software - NX…

Aim: Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. Introduction:                                      Wheel Arch is the semi-circular part of the fender…

Aim:        Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters explained in the videos. Submit an ASSEMBLY of Hood Inner Panel, Outer Panel, Latch, Hinge and the Reinforcements.A detailed report about the Hood Design which includes…

AIM To Use the Section from Hood design and calculate the Section Modulus using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object    PROCEDURE: The data are collected from taking the master section using…

UNDER BODY COATING : Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are getting the undercoating applied after a couple of years,…

Benchmarking Benchmarking is a process of measuring the performance of a company's products, services, or processes against those of another business considered to be the best in the industry, aka “best in class.” The point of benchmarking is to identify internal opportunities for improvement.Benchmarking…

The Locating Process: 3-2-1 Method We have two objectives when mounting a part in a fixture for machining:1. Accurately position the part at the desired coordinates.2. Restrict all six degrees of freedom so that the part cannot move.A widely used method of accomplishing these two objectives uses the 3-2-1 principle, so-called…

Aim :  To create a CAD model of a side door trim panel from given class A surface . Objective:  a) Creation of side door trim panle from given class A surface . Apply thickness to it and use attachment features .  b) Creation of flanges and heat stakes from given master sections . c) Creation of dog house and various attachment…

  AIM: Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 3 mm.…

AIM: Points to ensure: In Tree Structure Ensure using surface command. Use closed body command to create the solids Rename geometrical set properly. Output Required in a ppt : Picture of the sketches with Sketch solving status’s geometry tab Picture of the Detailed tree structure. Picture of the 3D CAD…

                                                     Door Trim Lower with Engineering Features AIM: Create the Door Trim Lower Plastic component through the given Class-A surface. To begin…

Attachment Feature Creation - Challenge 2   AIM Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. "C" is where the doghouse contacts the backside of the surface  Doghouse wall thickness at the intersection…

                                                                        DOOR HANDLE Aim: Create the rib for the Drill Handle considering the…

Aim/Objectives: Create the Core and cavity blocks for the switch bezel designed in the earlier challenge. Steps Followed: Tooling Axis creation. Checking Draft analysis for created tooling Axis. Creating parting Surface. Creating Core Side. Creating cavity side. Tooling Axis: The tool axis is a rotated an Angle 1…

AIM:  To Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

AIM: Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5 mm…

Base Bracket Design AIM:  To Create the Solid part body of BASE BRACKET from given Class-A surface OBJECTIVE:  The objective of this challenge is to create BASE BRACKET DESIGN along with Solid Part Body from Class-A surface following OEM design standards in CATIA SURFACE WORKBENCH and PART DESIGN. BASE…