Challenge

Project-1: Powertrain for aircraft in runways

Part A:

1. Search and list out the total weight of various types of aircraft.

Solution:

The aircraft gross weight (also known as the all-up weight and abbreviated AUW) is the total aircraft weight at any moment during the flight or ground operation.

An aircraft's gross weight will decrease during a flight due to fuel and oil consumption. An aircraft's gross weight may also vary during a flight due to payload dropping or in-flight refueling.

At the moment of releasing its brakes, the gross weight of an aircraft is equal to its takeoff weight. During the flight, an aircraft's gross weight is referred to as the en-route weight or in-flight weight.

MTOW = Maximum take-off weight, MLW = Maximum landing weight, TOR = Take-off run (SL, ISA+15°, MTOW), LR = Landing run (SL, ISA+15°, MLW).

Type MTOW [kg] MLW [tonnes] TOR [m] LR [m] ICAO category FAA category
Antonov An-225 6,40,000 591.7 3500 Heavy Super
Scaled Composites Model 351 Stratolaunch 5,89,670 3660 Heavy Super
Airbus A380-800[1][2][3] 5,75,000 394 3100 1930 Super Super
Boeing 747-8F 4,47,700 346.091 3100 1800 Heavy Heavy
Boeing 747-8 4,43,613 306.175 3100 Heavy Heavy
Boeing 747-400ER 4,12,770 295.742 3090 Heavy Heavy
Antonov An-124-100M 4,05,060 330 2520 900 Heavy Heavy
Boeing 747-400 3,96,900 295.742 3018 2179 Heavy Heavy
Lockheed C-5 Galaxy[4][5][6] 3,81,000 288.417 2530 1494 Heavy Heavy
Boeing 747-200[7] 3,77,840 285.7 3338 2109 Heavy Heavy
Boeing 747-300[7] 3,77,840 260.32 3222 1905 Heavy Heavy
Airbus A340-500[8] 3,71,950 240 3050 2010 Heavy Heavy
Airbus A340-600[8] 3,67,400 256 3100 2100 Heavy Heavy
Boeing 777F 3,47,800 260.816 2830 Heavy Heavy
Airbus A330-900 3,52,000 251.5 3100 Heavy Heavy
Boeing 777-300ER 3,51,800 251.29 3100 Heavy Heavy
Boeing 777-200LR 3,47,450 223.168 3000 Heavy Heavy
Boeing 747-100[7] 3,40,200 265.3 Heavy Heavy
Airbus A350-1000 3,08,000 233.5 Heavy Heavy
Boeing 777-300 2,99,370 237.683 3380 Heavy Heavy
Boeing 777-200ER 2,97,550 213 3380 1550 Heavy Heavy
Airbus A340-300[8][9] 2,76,700 190 3000 1926 Heavy Heavy
McDonnell Douglas MD-11 2,73,300 185 2990 1890 Heavy Heavy
Airbus A350-900 2,70,000 175 2670 1860 Heavy Heavy
Ilyushin Il-96M 2,70,000 195.04 3115 2118 Heavy Heavy
McDonnell Douglas DC-10 2,56,280 183 2990 1890 Heavy Heavy
Boeing 787-9[10] 2,54,000 192.777 2900 Heavy Heavy
Boeing 787-10[10] 2,54,000 201.849 Heavy Heavy
Airbus A340-200[8][11] 2,53,500 181 2990 Heavy Heavy
Ilyushin IL-96-300 2,50,000 175 2600 1980 Heavy Heavy
Airbus A330-300[12][13] 2,42,000 185 2500 1750 Heavy Heavy
Airbus A330-200[12][13] 2,42,000 180 2220 1750 Heavy Heavy
Lockheed L-1011-500 2,31,300 166.92 2636 Heavy Heavy
Boeing 787-8[10] 2,28,000 172.365 3300 1695 Heavy Heavy
Lockheed L-1011-200 2,11,400 Heavy Heavy
Ilyushin IL-86 2,08,000 175 Heavy Heavy
Boeing 767-400ER 2,04,000 158.758 3414 Heavy Heavy
Airbus A300-600R[14] 1,92,000 140 2385 1555 Heavy Heavy
Boeing 767-300ER 1,87,000 136.08 2713 1676 Heavy Heavy
Concorde 1,85,000 111.1 3440 2220 Heavy Heavy
Airbus A300-600[14] 1,63,000 138 2324 1536 Heavy Heavy
Boeing 767-300 1,59,000 136.078 2713 1676 Heavy Heavy
Airbus A310-300[14] 1,57,000 124 2290 1490 Heavy Heavy
Vickers VC10 1,52,000 151.9 Heavy Heavy
Boeing 707-320B[15] 1,51,000 97.5 Heavy Heavy
Boeing 707-320C[15] 1,51,000 112.1 Heavy Heavy
Douglas DC-8-61 1,47,000 Heavy Heavy
Airbus A310-200[14] 1,42,000 123 1860 1480 Heavy Heavy
Airbus A400M 1,41,000 122 980 770 Heavy Heavy
Douglas DC-8-32 1,40,000 Heavy Heavy
Douglas DC-8-51 1,25,000 Medium Large
Boeing 757-300 1,24,000 101.6 2550 1750 Medium Large
Boeing 707-120B[15] 1,17,000 86.3 Medium Large
Boeing 757-200 1,16,000 89.9 2347 1555 Medium Large
Boeing 720B[16] 1,06,000 79.5 Medium Large
Boeing 720[16] 1,04,000 79.5 Medium Large
Tupolev Tu-154M 1,04,000 80 Medium Large
Tupolev Tu-204SM 1,04,000 87.5 2250 Medium Large
Convair 880 87,500 Medium Large
Boeing 737-900 85,000 66.36 2500 1704 Medium Large
Boeing 737-900ER 85,000 71.35 2804 1829 Medium Large
Boeing 727-200 Advanced[17] 84,000 70.1 Medium Large
Airbus A321-100[18] 83,000 77.8 2200 1540 Medium Large
Boeing 737-800 79,000 65.32 2308 1634 Medium Large
Boeing 727-200[17] 78,000 68.1 Medium Large
McDonnell-Douglas MD-83 73,000 63.28 Medium Large
Boeing 727-100[17] 72,500 62.4 Medium Large
Boeing 727-100C[17] 72,500 62.4 Medium Large
McDonnell-Douglas MD-90-30 71,000 64.41 2165 1520 Medium Large
de Havilland Comet 4 70,700 Medium Large
Boeing 737-700 70,000 58.06 1921 1415 Medium Large
Airbus A320-100[18] 68,000 66 1955 1490 Medium Large
Boeing 737-400 68,000 54.9 2540 1540 Medium Large
de Havilland Comet 3 68,000 Medium Large
Boeing 377 67,000 Medium Large
Boeing 737-600 66,000 54.66 1796 1340 Medium Large
Airbus A220-300 65,000 57.61 1890 1494 Medium Large
Hawker Siddeley Trident 2E 65,000 Medium Large
Airbus A319[18] 64,000 62.5 1850 1470 Medium Large
Boeing 737-300 63,000 51.7 1939 1396 Medium Large
Boeing 737-500 60,000 49.9 1832 1360 Medium Large
Airbus A220-100 59,000 50.8 1463 1356 Medium Large
Airbus A318[18] 59,000 57.5 1375 1340 Medium Large
Boeing 717-200HGW 55,000 47.174 1950 Medium Large
Douglas DC-7 55,000 Medium Large
de Havilland Comet 2 54,000 Medium Large
Boeing 717-200BGW 50,000 46.265 1950 Medium Large
de Havilland Comet 1 50,000 Medium Large
Douglas DC-6A 48,600 Medium Large
Douglas DC-6B 48,500 Medium Large
Embraer 190[19] 48,000 43 2056 1323 Medium Large
Caravelle III 46,000 Medium Large
Fokker 100 46,000 39.95 1621 1350 Medium Large
Douglas DC-6 44,000 Medium Large
Avro RJ-85 42,000 36.74 Medium Large
Handley Page Hermes 39,000 Medium Large
Embraer 175[20] 37,500 32.8 2244 1304 Medium Large
Bombardier CRJ900[21] 36,500 33.345 1778 1596 Medium Large
Embraer 170[22] 36,000 32.8 1644 1274 Medium Large
Bombardier CRJ700 33,000 30.39 1564 1478 Medium Large
Douglas DC-4 33,000 Medium Large
Vickers Viscount 800 30,400 Medium Large
Bombardier Q400 28,000 28.01 1219 1295 Medium Large
Bombardier CRJ200 23,000 21.319 1918 1479 Medium Large
ATR 72-600 22,800 22.35 1333 914 Medium Large
Saab 2000 22,800 21.5 1300 Medium Large
Embraer ERJ 145 22,000 19.3 2270 1380 Medium Large
ATR 42-500 18,600 18.3 1165 1126 Medium Small
Saab 340 13,150 12.93 1300 1030 Medium Small
Embraer 120 Brasilia 11,500 11.25 1560 1380 Medium Small
BAe Jetstream 41 10,890 10.57 1493 826 Medium Small
Learjet 75[23] 9,752 8.709 1353 811 Medium Small
Pilatus PC-24[24] 8,300 7.665 893 724 Medium Small
Embraer Phenom 300[25] 8,150 7.65 956 677 Medium Small
Beechcraft 1900D 7,765 7.605 1036 853 Medium Small
Cessna Citation CJ4[26] 7,761 7.103 1039 896 Medium Small
de Havilland Hercules 7,000 Medium Small
Embraer Phenom 100 4,800 4.43 975 741 Light Small

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2. Is there any difference between ground speed and airspeed?

Solution:

When it comes to Airplane, there are two different types of speed – ground speed and airspeed.

The Ground speed is the airplane’s speed relative to the surface of the Earth and Airspeed is the true airspeed – is its speed relative to the air it is flying in.

True airspeed is simply the speed at which an aircraft is moving relative to the air it is flying in. As such, it’s also the speed at which the air is flowing around the aircraft’s wings.

On the other hand, Ground speed is the aircraft’s speed relative to the ground. please note that it's horizontal rather than vertical speed – an aircraft climbing completely vertically would have a ground speed of zero.

In other words, while airspeed is what determines whether there is enough airflow around an aircraft to make it fly, ground speed is what determines how fast an aircraft will get to its destination.

Airspeed is the vector difference between the ground speed and the wind speed. On a perfectly still day, the airspeed is equal to the ground speed. But if the wind is blowing in the same direction that the aircraft is moving, the airspeed will be less than the ground speed.

Airspeed = Ground speed - Wind speed

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3. Why is it not recommended to use aircraft engine power to move it on the ground at the Airport?

Solution:

There are three main reasons why is it not recommended to use aircraft engine power to move it on the ground at the Airport.

High Fuel Consumption:

Taxiing (rarely spelled taxying) is the movement of an aircraft on the ground, under its own power, in contrast to towing or pushback where the aircraft is moved by a tug, the Airplane primary engines are usually jet engines and they consume a high amount of jet fuel to start and move the vehicle while still on the ground, Fuel is the biggest expense of an Airlines and to reduce that expense it is not recommended to use aircraft engine power to move it on the ground at the Airport

Wear and tear on the engine:

By starting an engine power creates a cycle on an engine. Engines are often inspected according to the number of cycles the engine has on it, or sometimes by the hours. This gives you a hint as to why an engine wears. To be more specific it’s the temperature change in the engine. Sometimes an engine over temps and you can quickly have a problem. But if an engine behaves you can have it on the wing for many years before it needs an overhaul. That is because engineering has developed it to stand up to that high temperature without incident. Sometimes engines operate in a harsh environment and are susceptible to erosion and/or corrosion which can be another factor.

Second, tear on an engine. In general, for an engine ‘tear’ is a specific description of a blade. So we going to include Nick's dents and any other damage in the engine. This is damage due to impact. Most common is a foreign object coming in the inlet and into the core of the engine and striking a blade.

Unnecessary noise caused by an Airplane engine:

High engine thrust during maintenance activity can cause considerable damage to airplanes and other elements in the airport environment.

Aircraft engines are the major source of noise and can exceed 140 decibels (dB) during takeoff. While airborne, the main sources of noise are the engines and the high-speed turbulence over the fuselage. There are health consequences of elevated sound levels. Airport noise has been linked to high blood pressure.

An example of this problem occurred after an airplane arrived at its final destination with a log entry indicating the flight crew had experienced anomalous engine operation. The subsequent evaluation resulted in the replacement of an engine control component, followed by an engine test and trim run to verify proper engine operation. The airplane was positioned on an asphalt pad adjacent to a taxiway, with the paved surface extending from the wingtips aft to the empennage. During the high-power portion of the test run, a 20- by 20-ft (6.1- by 6.1-m) piece of the asphalt immediately aft of the engine detached and was lifted from the pad surface.

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4. How an aircraft is pushed to the runway when it's ready to take off?

Solution:

An Aircraft pushback truck is used to reverses the aircraft into a taxiing position, pushing it with a towbar attached to the nose-wheel strut. Or, in the most modern versions, by actually lifting the wheel. The aircraft taxis to the runway to depart at the agreed time.

A small vehicle is needed to push the airplane backward away from the terminal building because even if a plane can reverse its thrust, it’s not always safe to hit the buildings with a jet blast. So the little trucks push the jets back away from the buildings, but after that, the plane can apply a small amount of engine power to roll forward.

They are looking out to make sure nothing will touch the aircraft. The whole idea is to avoid expensive crunching noises.

The philosophy is that both pilots are to monitor the taxi route and avoid being ‘heads down’ in the cockpit whilst taxiing. Common procedures that will be seen during the ground phase of the flight will therefore be:

  • The Before Taxi/After Engine Start checklist being completed before commencing taxi.
  • The taxi route being confirmed between both pilots.
  • Crews that are unfamiliar with the airfield may take a relatively long period of time to check the cleared taxi route on the aerodrome charts before commencing taxi.
  • Turning points, holding points, runways, and runway incursion hotspots are being verbally called out.

In keeping with this philosophy, it is, therefore, best practice for controllers to refrain from issuing any instructions when aircraft are approaching any such turning points or runways to avoid the pilots becoming distracted at those locations.

  • The pilot parks the aircraft in exactly the right place. Usually with the help of an automatic system, but occasionally guided by a marshaller waving two paddles or wands. Dozens of handling personnel are already standing by to perform a whole range of tasks simultaneously.
  • As soon as the aircraft is stationary and the engines are switched off, the priority is to disembark the passengers as quickly as possible. The apron handler places chocks in front of the wheels and connects the ground power. Meanwhile, the passenger bridge maneuvers up to the door, and a belt loader rolls up to the cargo hold. Luggage is unloaded and transferred to the terminal on baggage carts.
  • Refueling begins, usually from a hydrant at the stand. A hose is attached to this from a special vehicle called a dispenser, with the other side connected to the fuel tank in the wing. Read more about refueling.
  • Now it is time to service the aircraft. The caterer loads new meals and takes away the food waste and used cutlery and crockery. Other activities include draining the lavatories, replacing the headrest covers, removing rubbish, and distributing fresh blankets and in-flight magazines.
  • A specialist team – or sometimes the crew themselves – cleans the cabin so that the new passengers board a pristine aircraft.
  • Meanwhile, specialists from the airline conduct a technical check to make sure that the engines, wings, control surfaces, landing gear, instruments, doors, and other equipment are in full working order.
  • The aircraft is now ready for baggage to be loaded for the next flight. This is a quick process, on average taking only 10-15 minutes. A little later the passengers start boarding. As soon as they are all in their seats, the door is closed and the pilot informs air traffic control that the flight is ready for departure.
  • The apron handler removes the chocks. A so-called pushback truck reverses the aircraft into taxiing position, pushing it with a towbar attached to the nose-wheel strut. Or, in the most modern versions, by actually lifting the wheel. That speeds up coupling and decoupling.
  • The aircraft taxis to the runway to depart at the agreed time.
  • The pilot waits for permission to take off from air traffic control. This is possible once the departure route is clear. As soon as the go-ahead is received, the plane takes to the air at full power.

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5. Learn about take-off power, tire design, rolling resistance, tire pressure, brake forces when landing.

Solution:

Take off Power:

On take-off, to position the aircraft to a safe height away from terrain and obstacles (i.e. a flight path of maximum height and minimum ground distance desired), the engine thrust is set to a high ‘take-off power’ setting (although this is not necessarily full power) and the aircraft attitude is pitched up to maintain a specific speed (usually in the region of V2 + 15kts). Once the ‘safe height’ is reached the engine thrust can therefore be reduced to a more appropriate (i.e. efficient) setting and the aircraft flight path can be changed to a more appropriate (i.e. efficient) flight path.

Tyre Design:

Radial tires are the most modern design of aircraft tires. It is a design that is similar to that of car tires. Typically, the radial tire offers more landings per tread and lighter weight than a bias tire.

Carcass plies are used to form the tire. They are sometimes called casing plies. An aircraft tire is constructed for the purpose it serves.

  1. They support the weight of an aircraft while it is on the ground.
  2. It also provides the necessary traction for the braking and stopping of an airplane.
  3. Tyre also helps to absorb the shock of landing and provides cushioning for the roughness of takeoff, roll-out, and taxi operations.

Unlike an automobile or truck tire, it does not have to carry a load for a long period of continuous operation. However, an aircraft tire absorbs the high impact loads of landing, and also it’s operating at high speeds for a short time when required.

Rolling resistance:

Tire rolling resistance is the energy that your vehicle needs to send to your tires to maintain movement at a consistent speed over a surface. In other words, it is the effort required to keep a tire rolling. ... Hysteresis is essentially the energy loss that occurs as a tire roll through its footprint.

Rolling resistance sometimes called rolling friction or rolling drag is the force resisting the motion when a body rolls on a surface. It is mainly caused by non-elastic effects; that is, not all the energy needed for deformation (or movement) of the wheel, roadbed, etc., is recovered when the pressure is removed.

As the tire comes in contact with the road, its shape change due to its compression, this compression causes part of the rubber tube and the casing of the tire to heat up. It also causes the tread on the outside of the tire to heat up as it comes in contact with the road. The tire with knobbly tread will have a lot more rolling resistance than a smooth tire because there will be more rubber being compressed and there will be more heat.

The force of rolling resistance does not change at high speed. However, because there is a lot more heat being produced at higher speeds, the engine needs to use more power to work against rolling resistance.

As the front tire touches the road, it takes a lot of force to squeeze the tire. this causes a backward force on the wheel. As the tire comes back to the road, there is a force pushing forwards on the wheel, but this force is not high, this is because of the internal friction in the tire.

Some factors that affect the rolling resistances are

  • Mass of the vehicle
  • Cornering
  • Design of tire
  • Road or track surface

Tyre pressure:

Aircraft tires generally operate at high pressures, up to 200 psi (14 bar; 1,400 kPa) for airliners, and even higher for business jets. The main landing gear on the Concorde was typically inflated to 232 psi (16.0 bar), whilst its tail bumper gear tires were as high as 294 psi (20.3 bar).

Tests of airliner aircraft tires have shown that they can sustain pressures of a maximum of 800 psi (55 bar; 5,500 kPa) before bursting.[citation needed] During the tests the tires have to be filled with water, to prevent the test room from being blown apart by the energy that would be released by gas when the tire bursts.

Aircraft tires are usually inflated with nitrogen to minimize expansion and contraction from extreme changes in ambient temperature and pressure experienced during flight. Dry nitrogen expands at the same rate as other dry atmospheric gases (normal air is about 80% nitrogen), but common compressed air sources may contain moisture, which increases the expansion rate with temperature.

The requirement that an inert gas, such as nitrogen, be used instead of air for inflation of tires on certain transport category airplanes was prompted by at least three cases in which the oxygen in air-filled tires had combined with volatile gases given off by a severely overheated tire and exploded upon reaching autoignition temperature. The use of inert gas for tire inflation eliminates the possibility of a tire explosion.

Airplane Operating weight(lbs) Tire pressure (psi)
B727-200 185000 148
B737-300 130000 195
A319-100 145000 196
B747-400 820000 200
B767-300ER 370000 190
DC8-63 330000 194
A300-B4 370000 205

Brake forces when landing:

Airplanes rely on a braking system to safely land on runways. At cruising altitude, most commercial airplanes fly at a speed of roughly 500 to 600 mph. When landing, however, they must reduce their speed. A typical 747, for instance, has a landing speed of about 160 to 170 mph. And upon touching the runway, airplanes must quickly brake until they come to a complete stop.

The breaking is applied parallel with the help of wing spoilers, Disc breaks, and reverse thrust.

Wing Spoilers :

Many airplanes use wing spoilers to assist with braking when landing. Spoilers are extendable flaps on the ends of an airplane’s wings. Pilots can raise the spoilers to decelerate the airplane as it approaches the runway. And even while on the runway, pilots will typically leave the wing spoilers raised. Raised wing spoilers create the drag, which essentially slows down the airplane so that it’s able to brake more quickly.

Disc Brakes :

In addition to wing spoilers, airplanes use disc brakes. Airplane disc brakes are similar to the braking system in automobiles. They consist of a pair of calipers that, when engaged, squeeze pads against the rotors of an airplane’s landing gear.

Disc brakes are designed to remain static at all times. In other words, they don’t rotate with the wheels of an airplane’s landing gear. As the wheels turn, the disc brakes will remain static and stationary. They are a vital component of an airplane’s braking system because they are designed to apply pressure to the airplane’s wheels. Disc brakes will squeeze the wheels, thereby slowing down the speed at which they spin. In turn, this reduces the speed of the airplane so that it can come to a complete stop on the runway.

Reverse Thrust :

Finally, many jet airplanes use reverse thrust to assist with braking during landings. Reverse thrust is a feature in jet engine airplanes that involves the reversal of the engine's thrust. When flying, the thrust is projected out the rear of an airplane’s engines. When landing, however, pilots may use the reverse thrust feature. Reverse thrust changes the direction of the engine's thrust. Rather than projecting out the rear, the thrust will be projected out the front. This reversal of thrust provides deceleration that allows airplanes to slow down more quickly when landing.

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Part B:

6.

A. With necessary assumptions, calculate the force and power required to push/pull an aircraft by a towing vehicle.

Solution:

To calculate the total forces acting on the vehicle and power required to push/pull an aircraft by a towing vehicle, we need parameters like Kerb Weight (kg), Payload (kg), Coefficient of rolling resistance, Air density (kg/m3), Width (m), Height (m), Drag coefficient and velocity

Let

  • Coefficient of rolling resistance = 0.025
  • Truck kerb mass = 30000 kg
  • Payload mass = 20000 kg
  • Air density = 1.25 kg/m^3
  • Drag co-efficient of truck = 0.4
  • Drag co-efficient of Airplane= 0.030
  • Velocity = 20kmh = 5.55 m/s
  • Frontal area = 1.225 m

The formula to calculate rolling resistance is

Frr = Coefficient of rolling resistance *total mass(m)*gravity(g)

Total mass = 50000 kg

Frr = 0.025*50000*9.8

Frr = 12250 N.

The formula to calculate aerodynamic force is

Fad = 1/2*air density*frontalarea*drag cofficient*velocity^2

Since we have both truck and airplane, we need to add both drag coefficients to get the exact aerodynamic force acting on the towing truck.

Fad = 1/2*1.25*1.225*(0.4+0.030)*5.55^2

Fad = 10.140 N

The formula to calculate Hill climbing force is

Fh = total mass*gravity*Sin(hill climbing angle)

Since the Airport flight parking area will have a flat surface with a 0-degree hill-climbing angle, we can neglect the hill-climbing force acting on the towing vehicle.

To calculate total tractive power

Fte = Frr + Fad+Fh

Fte = 12250 + 10.140

Fte = 12260.140 N

The total tractive force acting on vehicle is 12260.140 N

Total power can be calculated by using the below formula

P = Fte*v

where P = power, Fte = Total tractive force, v=Velocity

P = Fte*v

P = 12260.140*5.55

P = 68043.78122 w

The power required to push/pull an aircraft by a towing vehicle is 68,043.78122 w.

B. Develop the model for the calculated force and power using Simulink.

Solution:

We need to make use of the above formulas to build the model for the calculated force and power using Simulink.

We have made use of constant block, multiplication block, and add a block to build the model.

We have made use of a display block to display the outputs.

The model is as shown below:

The formula to calculate rolling resistance is

Frr = Coefficient of rolling resistance *total mass(m)*gravity(g)

The formula to calculate aerodynamic force is

Fad = 1/2*air density*frontal area*drag coefficient*velocity^2

To calculate total tractive power

Fte = Frr + Fad

Total power can be calculated by using the below formula

P = Fte*v

The expected outputs are

Frr = 12250 N.

Fad = 10.140 N.

Fte = 12260.140 N

P = 68043.78122 w

All outputs are matching the expected output, hence the model is working properly.

Attached Matlab file for reference.

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7.

A. Design an electric powertrain with the type of motor, its power rating, and energy required to fulfill aircraft towing application in Simulink. Estimate the duty cycle range to control the aircraft speed from zero to highest. Make all required assumptions. Prepare a table of assumed parameters. Draw a block diagram of the powertrain.

(Hint: DC7 Block)

B. Also, Design the parameters in an excel sheet.

Solution:

Lets consider the same values that are used previously to develop the electric power train of towing truck.

Assumed parameters:

Coefficient of rolling resistance = 0.025

Truck kerb mass = 30000 kg

Payload mass = 20000 kg

Air density = 1.25 kg/m^3

Drag co-efficient of truck = 0.4

Drag co-efficient of Airplane= 0.030

Velocity = 20kmh = 5.55 m/s

Frontal area = 1.225 m

The formula to calculate rolling resistance is

Frr = Coefficient of rolling resistance *total mass(m)*gravity(g)

Total mass = 50000 kg

Frr = 0.025*50000*9.8

Frr = 12250 N.

The formula to calculate aerodynamic force is

Fad = 1/2*air density*frontalarea*drag cofficient*velocity^2

Fad = 1/2*1.25*1.225*(0.4+0.030)*5.55^2

Fad = 10.140 N

Since the Airport flight parking area will have a flat surface with a 0-degree hill-climbing angle, we can neglect the hill-climbing force acting on the towing vehicle.

To calculate total tractive power

Fte = Frr + Fad+Fh

Fte = 12250 + 10.140

Fte = 12260.140 N

The total tractive force acting on vehicle is 12260.140 N

Total power can be calculated by using the below formula

P = Fte*v

P = 12260.140*5.55

P = 68043.78122 w

The power required to push/pull an aircraft by a towing vehicle is 68.0437 kwh

The Duty cycle is given by

Duty cycle = (output power/ input power)*100

Assuming input power of motor is 90 kw

Duty cycle = (output power/ input power)

Duty cycle = (68.0437/90)*100

Duty cycle = 0.756*100

Duty cycle = 75.6%

We can make use of both BLDC and induction motor to move the towing truck, in order to show the powertrain in simple manner we have made use of DC-Motor to represent the entire working of towing truck motor.

NEMA 17, 42mm 24v to 48v Brushless DC Motor

Rating:

12 volt, 24 volt, 2000 rpm 4000 rpm 8000 rpm high speed BLDC motor, 0.06Nm-0.25Nm (9Oz-in ~ 36Oz-in), 13 ~ 105 watts

MODEL

GM42BLF GM42BLF GM42BLF GM42BLF GM42BLF GM42BLF GM42BLF GM42BLF GM42BLF GM42BLF GM42BLF
40-128-H 60-113 60-123 60-130 40-240 60-240 80-240 100-240 40-220 60-214 60-270
Number of pole 8 pole
Number of phase 3 phase
Rated voltage Volt 12 12 12 12 24 24 24 24 24 24 24
Rated speed RPM 3000 1300 2300 3000 4000 4000 4000 4000 2000 1400 7000
Rated torque Oz-in 8.9 17.7 17.7 17.7 8.9 17.7 26.9 36 8.9 17.7 17.7
Nm 0.063 0.125 0.125 0.125 0.063 0.125 0.19 0.25 0.063 0.125 0.125
Rated current A 2.4 2.5 4 5 1.8 3.5 5.2 6.6 0.9 1.3 6.2
Rated power Watt 20 16 29 38 26 52 79 105 13 18 90
Peak torque Oz-in 26.9 53.1 53.1 53.1 26.9 53.1 80.7 107 26.9 53.1 53.1
Nm 0.19 0.375 0.375 0.375 0.19 0.375 0.57 0.75 0.19 0.375 0.375
Peak current A 7.2 7 11 14 5.4 10.5 15.6 20 2.7 3.9 18.6
Rotor inertia g.c㎡ 24 48 48 48 24 48 72 96 24 48 48
Length L mm 40 60 60 60 40 60 80 100 40 60 60
Weight Kg 0.33 0.45 0.45 0.45 0.33 0.45 0.65 0.8 0.33 0.45 0.45

Some models can be custom designed for 12V 24V 36V or 48V power supply, and the rated speed can be any number between 1000 rpm and 3000 rpm

We can choose any motor depending on the requirement.

We have made use of Buck converter as power converter to provide switching action to control the motor.

We have implemented the calculation of all forces inside the same model to make change in the parameter if necessary.

The Simulink model is as shown below.

The output of the model is shown in the below graph.

The Buck converter is switching with the duty cycle of 75.6%, in the below graph the output from relational operator represent switching.

Sine wave is used as a references wave for supporting switching operation.

Attached simulink file for references

Designing the parameters in an excel sheet.

We can also used an excel sheet calculator to get the values of forces acting on the vehicle, the UI of excel is as shown below:

All outputs values form excel sheet are matching the outputs of manual calculation and from simulink model.

Attached excel file for references.

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