Project 1
Routing for side door panel
Aim- To route the Wiring harness on given car body front door and prepare flatten view drawing in CATIA V5.
Design Methdology-
Distance between two clamps on a straight branch should be maximum of 200mm.
The minimum branch length should be 50mm.
Minimum distance between clip and nearest branching point should be 25mm.
The minimum distance between two straight connection points should be 200mm.
The minimum distance between two breakout points should be 50mm.
To limit the number of branches from a single branch point to 4.
Enough clips clamps shall be provided to ensure positive clearance with surroundings and safety of wiring harness.
Fir tree clips and other clips can be added to the Geometric bundle as they are electrically defined and are part of the Wire harness routing and should be provided with the Wire bundle package.
Enough slack should be provided to the wiring harness which help not to get damaged during the opening and closing of Back Door.
Easy manufacturing, installation, removal and maintenance have to be considered while designing the wire harness.
The wire routing should be done keeping in mind the cost effectiveness of the bundle package.
To avoid the harness routing and clipping in blind zones of the operator during the assembly and the service.
To provide proper slack at end connectors so that there will be no tension on the wire bundle.
To avoid sharp edges on the sheet metal parts and if it is not possible then provide protection parts to prevent damage of the wire bundle.
Routing through small structural holes and openings shall be avoided. To minimize chaffing and handling of the wiring harness during installation.
To provide separate branch points for separate connectors to ensure Poka-Yoke.
Defining Connector-
1. C-776438-4
2.C-282080-1
3.c-173090-2
4.c-1563689-1
Creating the context assembly-
Guiding Chanel-
Assembly of Connectors in Side Door-
1. Interconnectio Connector-
2. Speaker System Connector-
3.Connector Door Control Switch
4. window windig motor connector
5. Door Lock Sensor connector-
Geometrical bundle connection-
Protection Covering
